Fuel Pump: Installation

1. Apply a light coat of gasoline or spindle oil to the 2 new O-rings, and install them to the fuel pressure regulator.
2. Apply a light coat of gasoline or spindle oil to the 2 O-rings again, and install the fuel pressure regulator to the fuel tube joint No. 1.
3. Install the clip.

Fig 1: Installing O-Rings

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1. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel tube joint No. 1.
2. Apply a light coat of gasoline or spindle oil to the O-ring again, and install the fuel tube joint No. 1 to the fuel suction plate.
3. Connect the connector.
   Fig 2: Installing O-Ring

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1. Install the fuel filter with a new clip.

1. Install the fuel pump spacer to the fuel pump.
2. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel pump.
3. Apply a light coat of gasoline or spindle oil to the O-ring again, and install the fuel pump to the fuel suction plate.
4. Connect the fuel pump connector.

Fig 3: Installing O-Ring To Fuel Pump

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1. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel tube joint No. 1.
2. Apply a light coat of gasoline or spindle oil to the O-ring again, and install the fuel suction plate to the fuel suction support No. 1.
   Fig 4: Installing O-Ring To Fuel Tube Joint No. 1

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1. Install a new gasket to the fuel tank.
2. Attach the fuel suction tube w/ pump & gage to the fuel tank.
   NOTE: Be careful not bend the arm of the fuel sender gage.
3. Align the keyway of the fuel suction tube support with the key of the fuel suction tube w/ pump & gage.
   Fig 5: Aligning Keyway Of Fuel Suction Tube Support With Key Of Fuel Suction Tube W/ Pump & Gage

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4. Align the triangle mark on new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube w/ pump & gage, attach the fuel pump gauge retainer.
   Fig 6: Identifying S And Triangle Mark On New Fuel Pump Gauge Retainer

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5. Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and half using SST. Triangle mark on the fuel pump gauge retainer must be positioned between "A" and "MAX." indications on the fuel tank.

   SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

   NOTE: Do not use other tools in this operation. Damage to the fuel pump gauge retainer and the fuel tank may result.

   HINT:

   A rib on the fuel pump gauge retainer can be fitted into a tip of the SST.

   Fig 7: Identifying Triangle Mark Positions

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6. Connect the fuel pump tube.
   1. Install the fuel pump tube and the tube joint clip.
      NOTE:

      • Check that there is no scratch or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint has not been pulled off.

Fig 8: Installing Tube Joint Clip

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HINT:

See FUEL INJECTOR  .

1. Install a new butyl tape to the rear floor service hole cover.
2. Connect the fuel pump connector.
3. Install the rear floor service hole cover.
4. Install the front floor carpet with the 3 clips.

Fig 9: Installing Butyl Tape To Rear Floor Service Hole Cover

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