Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 1: Measuring Dimension Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 2: Measuring Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle to the engine with the 8 bolts.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   37 N*m (377 kgf*cm, 27 ft.*lbf) 

   Fig 3: Installing Automatic Transaxle To Engine With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   Fig 4: Installing Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: First install the green colored bolt, and then the remaining 5 bolts.
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

Fig 5: Installing Flywheel Housing Under Cover To Automatic Transaxle With Bolt

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1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

Fig 6: Installing Engine Mounting Bracket Front

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1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Connect the 2 clamps to the oil filter tube.
4. Install the ATF level gauge.

Fig 7: Installing ATF Level Gauge

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1. Temporarily install the oil cooler outlet tube No. 1.
2. Temporarily install the oil cooler inlet tube No. 1.
3. Install the oil cooler tube clamp and bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   HINT:

   Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

   Fig 8: Installing Oil Cooler Inlet Tube No. 1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a wrench, tighten the oil cooler inlet tube No. 1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

Fig 9: Installing Oil Cooler Outlet Tube No. 1

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a wrench, tighten the oil cooler outlet tube No. 1.

SST 09023-12701 

Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Install the control cable bracket No. 1 with the 2 bolts.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 10: Installing Transmission Control Cable Bracket No. 1

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.

Fig 11: Connecting Connectors

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1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
   Fig 12: Installing Starter Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

1. Connect the wire harness with the bolt.

Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

Fig 13: Connecting Wire Harness With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 clamps and 4 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.

Fig 14: Installing Wire Harness Clamp

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1. Install the transmission control cable bracket No.2 with the bolt.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 15: Installing Transmission Control Cable Bracket No.2

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See PRECAUTION  )

HINT:

Some system need initialization when disconnecting the cable from the negative battery terminal (See PRECAUTION  ).