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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER DRYER 
    1. Using pliers, install the cooler dryer to the modulator.
      Fig 1: Installing Cooler Dryer
      G04979210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply sufficient compressor oil to an O-ring and cap fitting surface.

      Compressor oil: ND-OIL 8 or equivalent 

      Fig 2: Locating O-ring And Cap
      G04966128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.

      Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf) 

      Fig 3: Installing Cap To Cooler Condenser Core
      G04979209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Install the cooler condenser assembly with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity: 40cc(1.4fl. oz.) 

      Compressor oil: ND-8 or equivalent 

      Fig 4: Identifying Cooler Condenser Assembly Bolts
      G05251293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL COOLER REFRIGERANT DISCHARGE PIPE 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring on the cooler refrigerant discharge pipe.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 5: Identifying O-Ring On Cooler Refrigerant Discharge Pipe
      G05251292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube sub-assembly.
    4. Install the liquid tube sub-assembly on the cooler condenser assembly with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 6: Identifying O-Ring From And Liquid Tube Sub-Assembly Bolts
      G05251291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RADIATOR SUPPORT UPPER  (See INSTALLATION )
  6. CONNECT NO. 1 OIL COOLER OUTLET TUBE  (See INSTALLATION )
  7. CONNECT NO. 1 OIL COOLER INLET TUBE  (See INSTALLATION )
  8. CONNECT RADIATOR HOSE OUTLET  (See INSTALLATION )
  9. CONNECT RADIATOR HOSE INLET  (See INSTALLATION )
  10. CONNECT RADIATOR RESERVOIR TANK HOSE  (See INSTALLATION )
  11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  (See INSTALLATION )
  12. INSTALL FRONT BUMPER ENERGY ABSORBER  (See REASSEMBLY )
  13. INSTALL FRONT BUMPER ASSEMBLY  (See INSTALLATION )
  14. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  15. INSTALL AIR CLEANER INLET SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  17. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  18. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  19. CHARGE WITH REFRIGERANT (See  REPLACEMENT   ) 
  20. WARM UP COMPRESSOR (See  REPLACEMENT   ) 
  21. CHECK FOR REFRIGERANT LEAKS (See  REPLACEMENT   ) 
  22. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  23. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  24. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  25. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  26. INSTALL ENGINE UNDER COVER LH 
  27. INSTALL ENGINE UNDER COVER RH 
  28. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 
  29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 
  30. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)  (See ADJUSTMENT )
  31. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT  (See ADJUSTMENT )
  32. PREPARATION FOR FOG LIGHT AIMING  (See ADJUSTMENT )
  33. FOG LIGHT AIMING INSPECTION  (See ADJUSTMENT )
  34. FOG LIGHT AIMING ADJUSTMENT  (See ADJUSTMENT )
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