FixVault

Transfer Wire: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSFER WIRE 
    1. Coat the transfer wire O-ring with ATF.
      Fig 1: Identifying O-Ring
      G05295951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer wire with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the 2 transfer wire connectors to the transfer control solenoid.
    4. Install the transfer upper valve body with the 4 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    Fig 2: Locating Bolts And Transfer Upper Valve Body
    G05295969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER OIL PAN 
    1. Install the transfer oil cleaner magnet to the transfer oil pan.
      Fig 3: Identifying Transfer Oil Cleaner Magnet
      G05295954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove all residual FIPG material from the contacting surfaces using gasoline or alcohol.
    3. Apply seal packing to the transfer chain case front as shown in the illustration.

      Seal packing: 

      Part No. 08826-00090, THREE BOND or equivalent 

      Fig 4: Applying Seal Packing To Transfer Chain Case Front
      G05295955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily tighten the 9 bolts in several steps, and then tighten to the specified torque.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

    Fig 5: Locating Bolts
    G05295966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Fig 6: Locating Bolts And Transfer Dynamic Damper
    G05295965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member with the 4 bolts and 3 nuts.
      Fig 7: Locating Bolts, Nuts And Engine Rear Mounting Member
      G05295964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt) 

      38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut) 

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    (See INSTALLATION )

  6. ADD AUTOMATIC TRANSMISSION FLUID (See  COMPONENTS  ) 
  7. CHECK FOR EXHAUST GAS LEAKS