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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Install the cooler condenser with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity: 

      40 cc (1.4 fl. oz.) 

      Compressor oil: 

      ND-8 or equivalent 

    Fig 1: Locating Cooler Condenser Assembly Bolts
    G05297955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the pipe and connecting part of the cooler condenser.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the discharge hose.
      Fig 2: Identifying Discharge Hose Sub-Assembly Bolt
      G05297954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the discharge hose on the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  3. INSTALL LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the vinyl tape attached to the pipe and connecting part of the cooler condenser.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube.
    4. Install the liquid tube on the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

    Fig 3: Identifying Liquid Tube Sub-Assembly Bolts
    G05297953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Install the radiator support with 5 bolts.

      Torque: 5.5 N*m (56 kgf*cm, 48 in.*lbf) 

      Fig 4: Identifying Upper Radiator Support Sub-Assembly Bolts
      G05297952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 6 clamps and install the wire harness.
    Fig 5: Identifying Wire Harness Clamps
    G05297960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HOOD LOCK ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL HOOD LOCK CONTROL CABLE COVER (See  INSTALLATION  ) 
  7. INSTALL RADIATOR SUPPORT OPENING COVER (See  INSTALLATION  ) 
  8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System (See  INSTALLATION  ) 
  9. INSTALL FRONT BUMPER COVER (See  INSTALLATION  ) 
  10. INSTALL NO. 1 AIR CLEANER INLET (See  INSTALLATION  ) 
  11. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  12. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  14. CHARGE REFRIGERANT (See  REPLACEMENT  ) 
  15. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  16. WARM UP ENGINE (See  REPLACEMENT  ) 
  17. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT  ) 
  18. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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