Inspection Procedure
NOTE:
When replacing the master cylinder solenoid, perform zero point calibration (See CALIBRATION
).
- READ VALUE OF INTELLIGENT TESTER (ACCUMULATOR PRESSURE SENSOR)
- Connect the intelligent tester to the DLC3.
- Turn the ignition switch off.
- Depress the brake pedal more than 20 times.
- Turn the ignition switch to the ON position and push the intelligent tester main switch ON.
- Select "DATA LIST" mode on the intelligent tester.DATA LIST
Tester Display Measurement Item/Range Normal Condition Diagnostic Note ACC PRESS SENS Accumulator pressure sensor reading / min.: 0 V, max.: 5 V 3.58 to 5 V If the value is constant regardless of pump operation, accumulator pressure sensor malfunction is suspected. - Check the accumulator output value.
Result
RESULT TABLECondition Proceed to Output value is within the "Normal Condition" range A Output value is out of the "Normal Condition" range B Output value is constant regardless of pump operation B B: REPLACE MASTER CYLINDER SOLENOID
A: Go to Next Step
- READ VALUE OF INTELLIGENT TESTER (MASTER CYLINDER PRESSURE SENSOR)
- Turn the ignition switch off.
- Depress the brake pedal more than 20 times.
- Install the brake pedal effort gauge (SST), and bleed air.
SST 09709-29018
- Turn the ignition switch to the ON position and push the intelligent tester main switch ON.
- Select "DATA LIST" mode on the intelligent tester.DATA LIST
Tester Display Measurement Item/Range Normal Condition Diagnostic Note MAS CYL PRES 1 Master cylinder pressure sensor 1 reading / min.: 0 V, max.: 5 V 0.3 to 1.8 V
With pedal effort of 49 N (5 kgf, 11 in.*lbf)Front brake pressure: 930 to 2130 kPa (9.5 to 21.7 kgf/cm2 , 135 to 309 psi) - Check that the master cylinder pressure sensor's output value is normal.
OK: Master cylinder pressure sensor value is normal.
NG: REPLACE MASTER CYLINDER SOLENOID
OK: Go to Next Step
- RECONFIRM DTC
- Clear the DTC (See DTC CHECK/CLEAR ).
- Turn the ignition switch off.
- Depress the brake pedal more than 20 times.
- Turn the ignition switch to the ON position.
- Wait until the pump motor stops.
- Depress the brake pedal and release it.
- Wait for 25 minutes.
- Check if the same DTC is detected (See DTC CHECK/CLEAR ).
Result
RESULT TABLECondition Proceed to DTC is output A DTC is not output B B: END
A: REPLACE MASTER CYLINDER SOLENOID