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Cooling System (Mechanical): Cooling: Radiator: Removal

  1. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 
    1. Remove the 4 bolts and engine under cover.
  3. REMOVE RADIATOR SUPPORT SEAL UPPER 
    1. Remove the 11 clips and radiator support upper.
  4. REMOVE RADIATOR RESERVE TANK ASSEMBLY 
    1. Disconnect the reserve tank hose from the radiator.
    2. Remove the 3 bolts and reserve tank.
    Fig 1: Locating Reserve Tank Bolts
    G04962809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. SEPARATE FAN SHROUD 
    1. Disconnect the radiator hose No. 1 from the radiator.
    2. Disconnect the oil cooler inlet hose from the radiator. (A/T TRANSMISSION)
    3. Disconnect the oil cooler outlet hose from the radiator. (A/T TRANSMISSION)
    4. Disconnect the radiator hose No. 2 from the radiator.
      Fig 2: Locating Radiator Hose No. 2 Clamp
      G04962810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts, and separate the fan shroud.

      HINT:

      Temporarily put the separated fan shroud at an appropriate location in the engine room.

      Fig 3: Locating Fan Shroud Bolts
      G04962811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE RADIATOR ASSEMBLY 
    1. Remove the 4 bolts and radiator.
  7. REMOVE RADIATOR SUPPORT NO.1 
    1. Remove the 1 radiator support No. 1 from the radiator.
  8. REMOVE RADIATOR SUPPORT NO.2 
    1. Remove the 3 radiator support No. 2 from the radiator.
  9. REMOVE RADIATOR SUPPORT NO.1 BUSH 
    1. Remove the 4 radiator support No. 1 bush from the radiator.
    Fig 4: Locating Radiator Bolts
    G05265007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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