FixVault

Headlight Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for HID Headlight) 
  2. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  3. REMOVE FRONT BUMPER ASSEMBLY (See  REMOVAL  ) 
  4. REMOVE FRONT BUMPER ENERGY ABSORBER (See  DISASSEMBLY  ) 
  5. REMOVE ENGINE ROOM SIDE COVER 
    1. Using a clip remover, remove the 4 clips.
    2. Disengage the nut and remove the engine room side cover.
      Fig 1: Identifying Engine Room Side Cover With Nut
      G05320416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT UPPER FENDER PROTECTOR 
    1. Disengage the 2 claws and 3 clips and remove the front upper fender protector.
      Fig 2: Identifying Front Upper Fender Protector With Claws And Clips
      G05320417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT ASSEMBLY 
    1. Disconnect the connector as shown in the illustration.
      Fig 3: Identifying Headlight Assembly Connectors
      G05320418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts.
    3. Disengage the headlight bracket pin and remove the headlight assembly.
      Fig 4: Identifying Headlight Bracket Pin And Bolts
      G05320419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002