FixVault

COMPRESSOR AND MAGNETIC CLUTCH (for 2WD): Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE V-BANK COVER SUB-ASSEMBLY (See  REMOVAL  ) 
  3. REMOVE NO. 1 INLET AIR CLEANER (See  REMOVAL  ) 
  4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM 
    1. Start up the engine.
    2. Turn the A/C switch on.
    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
    4. Stop the engine.
    5. Using SST, let the refrigerant gas out.

      SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080) 

  5. REMOVE V-RIBBED BELT (See  REMOVAL  ) 
  6. REMOVE UNDER ENGINE COVER 
  7. REMOVE REAR UNDER COVER LH (See  REMOVAL  ) 
  8. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE 
    1. Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor.
    2. Remove the O-ring from the cooler refrigerant suction hose.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
    Fig 1: Identifying Suction Hose On Compressor With Bolt
    G04048459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose from the compressor.
    2. Remove the O-ring from the discharge hose subassembly.
      Fig 2: Identifying Discharge Hose
      G04048460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
  10. REMOVE COMPRESSOR AND MAGNETIC CLUTCH 
    1. Disconnect the magnetic clutch connector.
    2. Remove the 3 bolts and nut.
    3. Remove the compressor and magnetic clutch.
    Fig 3: Identifying Compressor And Magnetic Clutch Bolts And Nuts
    G04048461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002