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Headlight Assembly: Disassembly

  1. REMOVE NO. 1 HEADLIGHT BULB (for Halogen Headlight) 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
    3. Disconnect the connector.
    4. Remove the No. 1 headlight bulb as shown in the illustration.
      Fig 1: Identifying Headlight Socket Cover
      G05320420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 2: Identifying No 1 Headlight Bulb
      G05320421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight) 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 3: Identifying Headlight Socket Cover
      G05320422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the light control ECU socket as shown in the illustration.
      Fig 4: Identifying Light Control ECU Socket
      G05320423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Release the set spring and remove the discharge headlight bulb as shown in the illustration.
      Fig 5: Identifying Discharge Headlight Bulb
      G05320424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE NO. 2 HEADLIGHT BULB 
    1. Remove the headlight socket cover as shown in the illustration.
    2. Remove the headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 6: Identifying Headlight Socket Cover
      G05320425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connector.
    4. Remove the No. 2 headlight bulb as shown in the illustration.
      Fig 7: Identifying No. 2 Headlight Bulb
      G05320426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE PARKING LIGHT BULB 
    1. Turn the parking light bulb and the parking light socket in the direction indicated by the arrow and remove them as a unit.
    2. Remove the parking light bulb from the parking light socket.
  5. REMOVE PARKING LIGHT SOCKET 
    1. Disconnect the connector and remove the parking light socket.
      Fig 8: Identifying Parking Light Bulb And Parking Light Socket
      G05320427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn the front turn signal light bulb and the front turn signal light socket in the direction indicated by the arrow and remove them as a unit.
      Fig 9: Identifying Front Turn Signal Light Bulb
      G05320428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the 2 front turn signal light bulbs and the 2 front turn signal light sockets in the direction indicated by the arrow and remove them as a unit.
    3. Remove the 2 front turn signal light bulb from the 2 front turn signal light sockets.
      Fig 10: Identifying Front Turn Signal Light Bulbs And Front Turn Signal Light Sockets
      G05320429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEADLIGHT WIRE HARNESS 
    1. Disconnect the connectors and remove the headlight wire harness.
      Fig 11: Identifying Headlight Wire Harness Connectors
      G05320430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT BUMPER SIDE SUPPORT 
    1. Remove the 3 screws and front bumper side support.
      Fig 12: Identifying Front Bumper Side Support Screws
      G05320431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE HEADLIGHT LEVELING MOTOR (for HID Headlight) 
    1. Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.
      Fig 13: Identifying Headlight Leveling Motor
      G05320432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.
  10. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight) 
    1. Remove the headlight leveling motor base packing.
      NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
      Fig 14: Identifying Headlight Leveling Motor Base Packing
      G05320433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE UPPER HEADLIGHT PROTECTOR RETAINER (for HID Headlight) 
    1. Remove the screw and upper headlight protector retainer.
      Fig 15: Identifying Headlight Protector Screw
      G05320434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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