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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER DRYER 
    1. Using pliers, install the cooler dryer to the modulator.
      Fig 1: Identifying Cooler Dryer
      G04048503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Sufficiently apply compressor oil to an O-ring and cap fitting surface.

      Compressor oil: 

      ND-OIL 8 or equivalent 

      Fig 2: Identifying O-Ring
      G04048504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.

      Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf) 

    Fig 3: Identifying Cap On Cooler Condenser Core
    G04048505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Install the cooler condenser assembly with the 4 bolts.
      Fig 4: Identifying Cooler Condenser Assembly Bolts
      G04048506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity: 

      40 cc (1.4 fl. oz.) 

      Compressor oil: 

      ND-8 or equivalent 

  3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the discharge hose subassembly.
    4. Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  4. INSTALL LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
      Fig 5: Identifying Discharge Hose Sub-Assembly
      G04048507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube sub-assembly.
    4. Install the liquid tube sub-assembly on the cooler condenser assembly with the 2 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  5. INSTALL RADIATOR SUPPORT UPPER (See  INSTALLATION  ) 
  6. INSTALL HOOD LOCK ASSEMBLY (See  INSTALLATION  ) 
  7. INSTALL HOOD LOCK CONTROL CABLE COVER (See  INSTALLATION  ) 
    Fig 6: Identifying Liquid Tube Sub-Assembly
    G04048508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See  INSTALLATION  ) 
  9. INSTALL RADIATOR SUPPORT OPENING COVER (See  INSTALLATION  ) 
  10. INSTALL FRONT BUMPER ENERGY ABSORBER 
  11. INSTALL FRONT BUMPER ASSEMBLY 
  12. INSTALL UNDER ENGINE COVER 
  13. INSTALL NO. 1 INLET AIR CLEANER (See  INSTALLATION  ) 
  14. CHARGE REFRIGERANT (See  REPLACEMENT   ) 
  15. WARM UP ENGINE (See  REPLACEMENT   ) 
  16. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT   ) 
  17. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL SIDE ENGINE ROOM COVER LH (See  INSTALLATION  ) 
  19. INSTALL SIDE ENGINE ROOM COVER RH (See  INSTALLATION  ) 
  20. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
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