Headlight Assembly: Disassembly

REMOVE HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY (w/ Headlight Cleaner System) (See REMOVAL )
REMOVE DISCHARGE HEADLIGHT BULB
1. Turn the back cover in the direction indicated by the arrow and remove it.
  
  Fig 1: Turning Back Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the headlight control ECU socket in the direction indicated by the arrow and disconnect it.
  
  Fig 2: Turning Headlight Control ECU Socket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Release the set spring lock as shown in the illustration and remove the bulb.
  NOTE: Do not touch the glass part of the bulb.
  
  Fig 3: Releasing Set Spring Lock
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 HEADLIGHT BULB
1. Turn the cover in the direction indicated by the arrow and remove it.
  
  Fig 4: Turning No. 1 Headlight Bulb Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the No. 1 headlight bulb in the direction indicated by the arrow in the illustration.
  
  Fig 5: Turning No. 1 Headlight Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the connector and remove the No. 1 headlight bulb.
  NOTE: Do not touch the glass part of the bulb.
REMOVE FRONT TURN SIGNAL LIGHT BULB
1. Turn the turn signal light cover in the direction indicated by the arrow and remove it.
  
  Fig 6: Turning Turn Signal Light Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the connector.
3. Turn the front turn signal light bulb in the direction indicated by the arrow and remove it.
  
  Fig 7: Turning Front Turn Signal Light Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLEARANCE LIGHT BULB

Fig 8: Turning Clearance Light Bulb
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Turn the clearance light bulb in the direction indicated by the arrow and remove it.
REMOVE FRONT SIDE MARKER LIGHT BULB
1. Disconnect the connector.
2. Turn the front side marker light bulb in the direction indicated by the arrow and remove it.
  
  Fig 9: Turning Front Side Marker Light Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEADLIGHT LEVELING MOTOR LH
1. Disconnect the connector.
2. Turn the headlight leveling motor LH in the direction indicated by the arrow and lightly pull it out.
  
  Fig 10: Turning Headlight Leveling Motor LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Lower the tip of the headlight leveling motor LH and detach the reflector to remove it.
  
  Fig 11: Identifying Headlight Leveling Motor LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEADLIGHT SWIVEL MOTOR
1. Remove the screw and headlight protector.
  
  Fig 12: Identifying Headlight Protector Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 screws and cover.
  NOTE: As the screws are self tapping screws, make sure no fragments enter the interior of the headlight during the procedure.
  
  Fig 13: IdentifyingHeadlight Swivel Motor Cover Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the aiming screw clockwise, and move the headlight swivel motor so that it can be removed.
  
  Fig 14: Turning Aiming Screw Clockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the connector.
5. Remove the 3 screws.
  
  Fig 15: Identifying Headlight Switvel Motor Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Apply tape as shown in the illustration.
  
  Fig 16: Applying Tape
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the swivel motor as shown in the illustration.
  
  Fig 17: Removing Swivel Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Make sure not to damage the headlight control ECU socket's harness.
REMOVE HEADLIGHT CONTROL ECU LH
1. Remove the 3 screws and headlight control ECU cover.
2. Disconnect the connector.
3. Remove the headlight control ECU.
  NOTE: Be careful not to damage the reflector or headlight housing with the headlight control ECU socket.
  
  Fig 18: Identifying Headlight Control ECU Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HEADLIGHT GASKET
1. Remove the headlight gasket.
REMOVE LIGHT RETRACTOR CONTROL RELAY (w/ Driver Monitor Camera)
1. Remove the 4 screws and cover.
  
  Fig 19: Identifying Light Retractor Control Relay Cover Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 screws.
  
  Fig 20: Identifying Light Retractor Control Relay Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the connector, and remove the light retractor control relay.
REMOVE NO. 1 HEADLIGHT COVER GASKET (w/ Driver Monitor Camera)
1. Remove the No. 1 headlight cover gasket.
REMOVE FRONT BUMPER BAR REINFORCEMENT LH
1. Remove the 2 screws and front bumper bar reinforcement LH.
  
  Fig 21: Identifying Front Bumper Bar Reinforcement LH Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002