Front Evaporator Temperature Sensor: Disassembly

REMOVE BLOWER ASSEMBLY

Fig 1: Identifying Blower Assembly Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the screw.
2. Disconnect the connector.
3. Detach the claw and remove the blower unit.
REMOVE DRAIN COOLER HOSE

Fig 2: Identifying Drain Hoses
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the 2 drain hoses.
REMOVE AIR DUCT LH

Fig 3: Identifying Air Duct LH Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the 4 claws and remove the duct.
REMOVE AIR DUCT RH

Fig 4: Identifying Air Duct RH Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the 4 claws and remove the duct.
REMOVE COOL AIR BYPASS SERVO MOTOR LH

Fig 5: Locating Cool Air Bypass Servo Motor LH Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE COOL AIR BYPASS SERVO MOTOR RH

Fig 6: Locating Cool Air Bypass Servo Motor RH Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE AIR MIX SERVO MOTOR LH (Cool)

Fig 7: Locating Air Mix Servo Motor LH Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE AIR MIX SERVO MOTOR RH (Cool)

Fig 8: Locating Air Mix Servo Motor RH Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE AIR OUTLET SERVO MOTOR LH (Face)

Fig 9: Locating Air Outlet Servo Motor Lever And Claws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the 3 claws and remove the lever.
2. Disconnect the connector.
  
  Fig 10: Locating Damper Servo Connector Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 2 screws and damper servo.
REMOVE AIR OUTLET SERVO MOTOR RH (Face)

Fig 11: Identifying Air Outlet Servo Motor RH Claw And Lever
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the claw and remove the lever.
2. Disconnect the connector.
  
  Fig 12: Locating Damper Servo Screw And Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 2 screws and damper servo.
REMOVE REAR MODE SERVO MOTOR LH

Fig 13: Locating Rear Mode Servo Motor LH Damper Servo Screw And Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE REAR MODE SERVO MOTOR RH

Fig 14: Locating Rear Mode Servo Motor RH Damper Servo Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE REAR AIR MIX SERVO MOTOR LH

Fig 15: Locating Rear Air Mix Servo Motor LH Damper Servo Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE REAR AIR MIX SERVO MOTOR RH

Fig 16: Locating Rear Air Mix Servo Motor RH Damper Servo Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE AIR MIX SERVO MOTOR LH (Hot)

Fig 17: Locating Air Mix Servo Motor LH Damper Servo Screw (Hot)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE AIR MIX SERVO MOTOR RH (Hot)
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
  
  Fig 18: Locating Air Mix Servo Motor RH Damper Servo Screw (Hot)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOT AIR BYPASS SERVO MOTOR

Fig 19: Locating Hot Air Bypass Servo Motor Damper Servo Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the connector.
2. Remove the 2 screws and damper servo.
REMOVE FRONT FOOT/DEF SERVO MOTOR LH

Fig 20: Identifying Front Foot/Def Servo Motor LH Claw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the claw and remove the main plate.
2. Disconnect the connector.
  
  Fig 21: Locating Damper Servo Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 3 screws and damper servo.
REMOVE FRONT FOOT/DEF SERVO MOTOR RH

Fig 22: Identifying Front Foot/Def Servo Motor RH Claw And Main Plate
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the claw and remove the main plate.
2. Disconnect the connector.
  
  Fig 23: Locating Damper Servo Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 3 screws and damper servo.
REMOVE PTC HEATER ASSEMBLY (w/ PTC Heater)

Fig 24: Identifying PTC Heater Assembly Clamps And Screw
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the 2 screws.
2. Detach the 3 clamps and remove the PTC heater.
REMOVE AIR CONDITIONER HARNESS
REMOVE AIR CONDITIONER RADIATOR ASSEMBLY

Fig 25: Identifying Air Conditioner Radiator Assembly Screw And Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the screw and bracket.
2. Remove the radiator, as shown in the illustration.
  
  Fig 26: Removing Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE EVAPORATOR SUB-ASSEMBLY

Fig 27: Identifying Butyl Tape And Packing From A/C Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the butyl tape and packing from the A/C tube.
2. Remove the 6 screws.
  
  Fig 28: Locating Front Cooling Unit Case Claws And Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Detach the 3 claws and remove the front cooling unit case.
4. Remove the evaporator.
REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR

Fig 29: Identifying Thermistor Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Detach the clamp and remove the sensor.