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Front Seat Assembly: Reassembly

CAUTION: Wear protective gloves. Sharp areas on the seatback frame and seat adjuster may injure your hands.

HINT:

  1. INSTALL SEAT POSITION AIRBAG SENSOR (for Driver Side) 
    1. Install the airbag sensor with a new bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Connect the connector.
  2. INSTALL SEAT POSITION CONTROL RELAY 
    1. Install the seat position control relay with the 2 bolts.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    2. Connect the connectors.
    Fig 1: Identifying Airbag Sensor With New Bolt
    G04065902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY 
    1. Install the spacer to the seatback frame.
    2. Install the lumbar support with the 2 bolts.
  4. INSTALL FRONT SEATBACK HEATER 
    1. Turn the seatback cover inside out.
    2. Using a tacker, install the seatback heater to the seatback cover with the tack pins.
      Fig 2: Installing Seatback Heater To Seatback Cover With Tack Pins
      G04065903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not substitute other metal parts for the tack pins. Insufficient distance between the heater and the cover may result in damage to the heater.

      HINT:

      • Illustration "A" and "B":

        Fasten the cover and the heater with the tack pins, matching the seam with the V slit of the heater.

      • Sewing thread can be substituted for the tack pins. However, allow a distance of 6 to 7 mm (0.24 to 0.28 in.) between both sewed parts of the heater and the cover.
      Fig 3: Fastening Cover And Heater With Tack Pins
      G04065904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Thread the wires through the listing pocket.
    4. Turn the seatback cover inside out to put it back to its original position.
    Fig 4: Turning Seatback Cover Inside Out
    G04065905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT SEATBACK COVER 
    1. Using hog ring pliers, install the seatback cover to the seatback pad with new hog rings.
      Fig 5: Identifying Front Seatback Cover
      G04065906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the seatback cover with pad to the seatback frame.
    3. Using hog ring pliers, install new hog rings, the clamps and the 2 bolts.

      Torque: 4.7 N*m (48 kgf*cm, 42 in.*lbf) 

    4. Install the 2 headrest supports.
  6. INSTALL FRONT ARMREST ASSEMBLY 
    1. Install the bush to the seatback.
    2. Install the armrest with the bolt.

      Torque: 37 N*m (380 kgf*cm, 27 ft.*lbf) 

    3. Install the No. 1 seat armrest cap.
    Fig 6: Identifying New Hog Rings, Clamps And 2 Bolts
    G04065907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT SEATBACK ASSEMBLY 
    1. Place the airbag connector along the inner seat adjuster, and then install the reclining adjuster inside shield RH with the screw so that the connector is placed in between them.
      Fig 7: Identifying Reclining Adjuster Inside Shield LH With Screw
      G04065908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
    2. Install the reclining adjuster inside shield LH with the screw.
    3. Install the seatback with the 4 bolts.

      Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) 

    4. Using hog ring pliers, install new hog rings.
      Fig 8: Identifying Seatback Bolts
      G04065909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Attach the hook.
    6. Connect the connectors.
  8. INSTALL FRONT SEAT CUSHION HEATER 
    1. Turn the seat cushion cover inside out.
      Fig 9: Identifying Front Seat Cushion Heater
      G04065910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a tacker, install the seat cushion heater to the seat cushion cover with the tack pins.
      Fig 10: Installing Seat Cushion Heater To Seat Cushion Cover With Tack Pins
      G04065911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not substitute other metal parts for the tack pins. Insufficient distance between the heater and the cover may result in damage to the heater.

      HINT:

      • Illustration "A" and "B":

        Fasten the cover and the heater with the tack pins, matching the seam with the V slit of the heater.

      • Illustration "C":

        Fasten the out-stretch cloth pad and the heater with the tack pins, matching the edge of the cloth pad with the V slit of the heater.

      • Sewing thread can be substituted for the tack pins. However, allow a distance of 6 to 7 mm (0.24 to 0.28 in.) between both sewed parts of the heater and the cover.
      Fig 11: Fastening Out-Stretch Cloth Pad And Heater With Tack Pins
      G04065912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Thread the wires through the listing pocket.
    4. Turn the seat cushion cover inside out to put it back to its original position.
    Fig 12: Turning Seat Cushion Cover Inside Out
    G04065913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT SEAT CUSHION COVER 
    1. Using hog ring pliers, install the seat cushion cover to the seat cushion pad with new hog rings.
    2. Using hog ring pliers, install the seat cushion cover with pad to the seat cushion frame with new hog rings.
    3. Attach the hook.
    Fig 13: Identifying Front Seat Cushion Cover
    G04065914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT SEAT CUSHION ASSEMBLY 
    1. Install the seat cushion to the seat adjuster with the 4 bolts.

      Torque: 21 N*m (210 kgf*cm, 15 ft.*lbf) 

    2. Attach the wire harness clamp.
    Fig 14: Identifying Front Seat Cushion Assembly
    G04065915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT NO. 1 SEAT CUSHION SHIELD INNER LH 
    1. Install the cushion shield with the screw.
    Fig 15: Identifying Front No. 1 Seat Cushion Shield Inner LH
    G04065916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL SEAT TRACK LOWER RAIL PROTECTOR 
    1. Attach the claws to install the rail protector.
    2. Install the screw.
    Fig 16: Identifying Seat Track Lower Rail Protector
    G04065917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT SEAT CUSHION SHIELD INNER LH 
    1. Install the cushion shield with the 3 screws.
    Fig 17: Identifying Front Seat Cushion Shield Inner LH
    G04065918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH 
    1. Install the inner belt with the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

    2. Connect the connector and attach the clamp.
    Fig 18: Identifying Front Seat Inner Belt Assembly LH
    G04065919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT SEAT CUSHION SHIELD LH 
    1. Install the lumbar support switch with the 2 screws.
    2. Install the power seat switch with the 3 screws.
      Fig 19: Identifying Power Seat Switch With Screws
      G04065920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connectors as shown in the illustration.
      Fig 20: Identifying Connectors
      G04065921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the cushion shield with the 4 screws.
    5. Install the 2 power seat switch knobs.
    Fig 21: Identifying Cushion Shield With Screws
    G04065922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT SEATBACK BOARD SUBASSEMBLY LH 
    1. Push the seatback board in the direction indicated by the arrow in the illustration to attach the 2 hooks.
      Fig 22: Pushing Seatback Board In Indicated Direction
      G04065923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 2 claws to install the seatback board.
  17. INSTALL FRONT SEAT HEADREST ASSEMBLY 
    Fig 23: Identifying Front Seat Headrest Assembly
    G04065924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002