Fuel Tank: Installation

1. Set up the fuel tank on the transmission jack.
2. Operate the transmission jack so that the fuel pump and sender gauge connector and 2 clamps can be installed. Then raise the mission jack again to install the fuel tank.
   Fig 1: Jacking Up Fuel Pump And Sender Gauge

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3. Install the 2 fuel tank bands with the 2 bolts.
   Fig 2: Identifying Bolts Fuel Tank Bands

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   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

4. Connect the fuel main tube, return tube and fuel hose.

Fig 3: Identifying Fuel Main Tube, Return Tube And Fuel Hose

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1. Check that there is no damage or contamination in the connected part of the pipe.
2. Align the axis of the connector with the axis of the pipe. Push the pipe into the connector until the connector makes a "click" sound. If the connection is tight, apply a little amount of fresh engine oil on the tip of the pipe.
   Fig 4: Pushing Pipe Into Connector

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3. After having finished the connection, try to pull apart the pipe and the connector and confirm that they are securely connected.
   Fig 5: Pulling Apart Pipe And Connector

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4. w/ Fuel hose connector cover type:

   Attach the lock claws to the connector by pushing down on the cover, as shown in the illustration.

   Fig 6: Attaching Lock Claws To Connector

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5. Connect the fuel inlet hose to the fuel inlet pipe.
6. Tighten the bolt of the clamp.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 7: Identifying Bolt Of Clamp

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1. Install the bracket to the body with the bolt.
   Fig 8: Identifying Bracket And Body Bolt

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   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

2. Install the bracket to the fuel tank band with the bolt.

Fig 9: Installing Bracket To Fuel Tank Band With Bolt

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Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

1. Connect the vent line tube to the fuel tank.

Fig 10: Identifying Vent Line Tube

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1. Perform initialization (See INITIALIZATION ).