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Headlight Assembly: Disassembly

  1. REMOVE NO. 2 HEADLIGHT BULB 
    1. Remove the No. 2 headlight bulb as shown in the illustration.
    Fig 1: Removing Headlight, No.2 Bulb
    G05273904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE HEADLIGHT SOCKET COVER 
    1. Separate the headlight socket cover as shown in the illustration.
      2. Fig 2: Removing Headlight Socket Cover
      G05280142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the headlight socket cover from the headlight cord.
  3. REMOVE NO. 1 HEADLIGHT BULB (for Halogen Headlight) 
    1. Remove the No. 1 headlight bulb as shown in the illustration.
    Fig 3: Removing No.1 Headlight Bulb (Halogen Headlight)
    G05280143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 1 HEADLIGHT BULB (for HID Headlight) 
    1. Separate the light control ECU socket as shown in the illustration.
      Fig 4: Separating Light Control ECU Socket (Discharge Headlight)
      G05280144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the set spring and remove the No. 1 headlight bulb.
    Fig 5: Removing No.1 Headlight Bulb (Discharge Headlight)
    G05280145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT TURN SIGNAL LIGHT BULB 
    1. Turn in the direction indicated by the arrow and remove the front turn signal light bulb and the front turn signal light socket as a unit.
      2. Fig 6: Removing Front Turn Signal Light Bulb
      G05273909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front turn signal light bulb from the front turn signal light socket.
  6. REMOVE FRONT SIDE MARKER LIGHT BULB 
    1. Turn the front side marker light bulb and the front side marker light socket and wire in the direction indicated by the arrow and remove them as a unit.
      Fig 7: Removing Front Side Maker Light Bulb
      G05273910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front side marker light bulb from the front side marker light socket and wire.
  7. REMOVE CLEARANCE LIGHT BULB 
    1. Turn the clearance light bulb and the clearance light socket and wire in the direction indicated by the arrow and remove them as a unit.
      Fig 8: Removing Clearance Light Bulb
      G05273911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clearance light bulb from the clearance light socket and wire.
  8. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight without AFS) 
    1. Remove the 4 screws.
    2. Disconnect the light control ECU sub-assembly and the No. 1 headlight cover.
      Fig 9: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight Without AFS)
      G05273913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 screws, the light control ECU sub-assembly and the headlight cord.
      Fig 10: Identifying Light Control ECU Sub-Assembly And Headlight Cord Screws
      G05273919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector and remove the headlight cord.
    5. Remove the headlight fitting and the light control ECU sub-assembly.
    Fig 11: Identifying Headlight Fitting And Light Control ECU Sub-Assembly
    G05280151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight with AFS) 
    1. Remove the 2 screws and the cover.
      Fig 12: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight With AFS)
      G05273916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws and the headlight bracket.
      Fig 13: Locating Headlight Bracket Screws
      G05273912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 screws.
      4. Fig 14: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight Without AFS)
      G05273913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the light control ECU sub-assembly and the No. 1 headlight cover.
    5. Remove the 3 screws, the light control ECU sub-assembly and the headlight cord.
      Fig 15: Identifying Light Control ECU Sub-Assembly And Headlight Cord Screws
      G05273919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the connector and remove the headlight cord.
    7. Remove the headlight fitting and the light control ECU sub-assembly.
      8. Fig 16: Identifying Headlight Fitting And Light Control ECU Sub-Assembly
      G05280151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE HEADLIGHT GASKET (for HID Headlight) 
    1. Remove the headlight gasket.
    NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  11. REMOVE HEADLIGHT LEVELING MOTOR (for HID Headlight) 
    1. Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.
      2. Fig 17: Removing Headlight Leveling Motor
      G05273921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.
  12. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight) 
    1. Remove the headlight leveling motor base packing.
    NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  13. REMOVE HEADLIGHT SWIVEL ECU SUB-ASSEMBLY (for HID Headlight with AFS) 
    1. Disconnect the connector.
    2. Remove the screw and the headlight swivel ECU sub-assembly.
    Fig 18: Locating Headlight Swivel ECU Sub-Assembly Screw
    G05273922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE LIGHT REFLECTOR MOTOR (for HID Headlight with AFS) 
    1. Disconnect the connector.
    2. Remove the 2 screws and light reflector motor.
      3. Fig 19: Locating Light Reflector Motor Screws
      G05273923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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