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Headlight Assembly: Reassembly

  1. INSTALL LIGHT REFLECTOR MOTOR (for HID Headlight with AFS) 
    1. Install the light reflector motor with the 2 screws.
      2. Fig 1: Locating Light Reflector Motor Screws
      G05273923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  2. INSTALL HEADLIGHT SWIVEL ECU SUB-ASSEMBLY (for HID Headlight with AFS) 
    1. Install the headlight swivel ECU sub-assembly with the screw.
      2. Fig 2: Locating Headlight Swivel ECU Sub-Assembly Screw
      G05273922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  3. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight) 
    1. Install a new headlight leveling motor base packing.
      NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  4. INSTALL HEADLIGHT LEVELING MOTOR (for HID Headlight) 
    1. Engage the tip of the headlight leveling motor with the reflector.
    2. Turn the headlight leveling motor to install it.
      3. Fig 3: Turning Headlight Leveling Motor
      G05273931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HEADLIGHT GASKET (for HID Headlight) 
    1. Install a new headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  6. INSTALL LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight without AFS) 
    1. Install the headlight fitting.
    2. Connect the connector.
      Fig 4: Identifying Headlight Fitting And Light Control ECU Sub-Assembly
      G05280151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the light control ECU sub-assembly to the No. 1 headlight cover with the 3 screws.
      Fig 5: Identifying Light Control ECU Sub-Assembly And Headlight Cord Screws
      G05273919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the light control ECU sub-assembly and the No. 1 headlight cover with the 4 screws.
      5. Fig 6: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight Without AFS)
      G05273913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight with AFS) 
    1. Install the headlight fitting.
    2. Connect the connector.
      Fig 7: Identifying Headlight Fitting And Light Control ECU Sub-Assembly
      G05280151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the light control ECU sub-assembly to the No. 1 headlight cover with the 3 screws.
      Fig 8: Identifying Light Control ECU Sub-Assembly And Headlight Cord Screws
      G05273919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the light control ECU sub-assembly and the No. 1 headlight cover with the 4 screws.
      Fig 9: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight Without AFS)
      G05273913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the headlight bracket with the 2 screws.
      Fig 10: Locating Headlight Bracket Screws
      G05273912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the cover with the 2 screws.
      7. Fig 11: Locating Light Control ECU Sub-Assembly Screws (For HID Headlight With AFS)
      G05273916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL CLEARANCE LIGHT BULB 
    1. Install the clearance light bulb to the clearance light socket and wire.
    2. Turn the clearance light bulb and clearance light socket in the direction indicated by the arrow and install them as a unit.
      3. Fig 12: Installing Clearance Light Bulb
      G05273941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT SIDE MARKER LIGHT BULB 
    1. Install the front side marker light bulb to the front side marker light socket and wire.
    2. Turn the front side marker light bulb and front side marker light socket and wire in the direction indicated by the arrow and install them as a unit.
      Fig 13: Installing Front Side Marker Light Bulb
      G05273942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT TURN SIGNAL LIGHT BULB 
    1. Install the front turn signal light bulb to the front turn signal light socket.
    2. Turn the front turn signal light bulb and front turn signal light socket in the direction indicated by the arrow and install them as a unit.
    Fig 14: Turning Front Turn Signal Light Bulb And Signal Light Socket
    G05273943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 1 HEADLIGHT BULB (for Halogen Headlight) 
    1. Install the No. 1 headlight bulb as shown in the illustration.
    Fig 15: Installing No. 1 Headlight Bulb (for Halogen Headlight)
    G05273944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 HEADLIGHT BULB (for HID Headlight) 
    1. Lock the set spring to install the No. 1 headlight bulb.
      Fig 16: Installing No. 1 Headlight Bulb (For HID Headlight)
      G05273945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the socket of the light control ECU sub-assembly in the direction indicated by the arrow to connect the socket.
      3. Fig 17: Turning Socket Of Light Control ECU Sub-Assembly
      G05273946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL HEADLIGHT SOCKET COVER 
    1. Install the headlight socket cover to the headlight cord.
    2. Install the headlight socket cover as shown in the illustration.
    Fig 18: Installing Headlight Socket Cover
    G05273947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 HEADLIGHT BULB 
    1. Install the No. 2 headlight bulb as shown in the illustration.
    Fig 19: Installing No. 2 Headlight Bulb
    G05273948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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