Front Axle Hub: Installation

INSTALL FRONT AXLE HUB BEARING
1. Using SST and a press, install a new front axle hub bearing to the steering knuckle.
  SST 09950-60020 (09951-00810), 09950-70010 (09951-07100)
  
  Fig 1: Installing Front Axle Hub Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT LOWER BALL JOINT ASSEMBLY (See INSTALLATION )
INSTALL FRONT DISC BRAKE DUST COVER
1. Install the disc brake dust cover to the steering knuckle with the 4 bolts.
  Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf)
INSTALL FRONT AXLE HUB SUB-ASSEMBLY
1. Using SST and a press, install the front axle hub sub-assembly.
  SST 09608-32010, 09950-60020 (09951-00810), 09950-70010 (09951-07100)
Fig 2: Identifying Front Axle Hub Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT AXLE HUB HOLE SNAP RING
1. Using snap ring pliers, install a new front axle hub hole snap ring.
  
  Fig 3: Identifying Front Axle Hub Hole Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT WHEEL BEARING DUST DEFLECTOR NO.1
1. Using SST and a hammer, install the bearing dust deflector No. 1.
  SST 09316-60011 (09316-00011, 09316-00031), 09608-32010
  
  HINT:
  
  Align the hole for the speed sensor in the bearing dust deflector No.1 with the steering knuckle.
Fig 4: Installing Front Wheel Bearing Dust Deflector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT AXLE ASSEMBLY
1. Install the front axle assembly to the front drive shaft assembly.
  NOTE:
  - Be careful not to damage the outboard joint boot and speed sensor rotor.
  - Prevent foreign matter from adhering to the speed sensor rotor.
2. Install the front axle assembly to the front shock absorber assembly with the 2 bolts and nuts.
  Torque: 290 N*m (3, 000 kgf*cm, 217 ft.*lbf)
  
  HINT:
  
  Insert the bolt from the front side of the vehicle and tighten the nut.
  
  Fig 5: Locating Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 (See INSTALLATION )
CONNECT TIE ROD ASSEMBLY
1. Install the tie rod end to the steering knuckle with the nut.
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
2. Install a new cotter pin.
  NOTE: If the holes for the cotter pin are not aligned, tighten the castle nut up to 60° further.
INSTALL FRONT DISC (See REASSEMBLY )
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
1. Install the front disc brake caliper assembly with the 2 bolts to the steering knuckle.
  Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
  
  Fig 6: Locating Front Disc Brake Caliper Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SPEED SENSOR (See INSTALLATION )
INSTALL FRONT AXLE HUB NUT
1. Using a socket wrench (30 mm), install a new axle hub nut.
  Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)
  
  NOTE: Stake the nut after inspecting for looseness and runout in the following steps.
SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
1. Remove the 2 bolts, and separate the front disc brake caliper assembly.
  NOTE: Use a wire or an equivalent to keep the brake caliper from hanging down by the flexible hose.
  
  Fig 7: Locating Front Disc Brake Caliper Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT DISC (See DISASSEMBLY )
INSPECT FRONT AXLE HUB BEARING LOOSENESS (See ON-VEHICLE INSPECTION )
INSPECT FRONT AXLE HUB RUNOUT (See ON-VEHICLE INSPECTION )
INSTALL FRONT DISC (See REASSEMBLY )
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
1. Install the front disc brake caliper assembly with the 2 bolts to the steering knuckle.
  Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)
Fig 8: Locating Front Disc Brake Caliper Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT AXLE HUB NUT
1. Using a chisel and hammer, stake the axle hub nut.
INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
ADJUST FRONT WHEEL ALIGNMENT
(See ADJUSTMENT )
CHECK SPEED SENSOR SIGNAL
(See TEST MODE PROCEDURE )