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Automatic Transmission Assembly: Installation

  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Using calipers and a straight edge, measure dimension A between the transmission and the end surface of the drive plate.
      Fig 1: Measuring Dimension Between Transmission And End Surface Of Drive Plate
      G05802828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
      Fig 2: Aligning Matchmarks On Transmission Case And Torque Converter
      G05294845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the splines of the stator shaft and stator while the torque converter.

      HINT:

      Turn the torque converter approximately 180°.

      Fig 3: Engaging Splines Of Stator Shaft And Stator Torque Converter
      G05294846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the torque converter and align the matchmarks on the torque converter and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter.
      NOTE: Do not push on the torque converter when aligning the matchmarks.
      Fig 4: Aligning Matchmarks On Torque Converter And Transmission Case
      G05294847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A measured in step ( a).

      Standard: 

      A + 1 mm (0.03937 in.) or more 

      Fig 5: Identifying Clearance Between Torque Converter And Transmission Case
      G05294848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION OIL COOLER 
    1. Install 4 new O-rings to the spacer.
      Fig 6: Identifying O-Rings And Spacer
      G05288318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 7: Locating Transmission Oil Cooler Bolts
      G05294841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH 
    1. Install the transmission control shaft to the neutral start switch assembly with the nut.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 8: Locating Transmission Control Shaft Lever Nut
      G05294840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper to the automatic transmission assembly with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 9: Locating Transfer Dynamic Damper Bolts
      G05294839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ENGINE MOUNTING INSULATOR REAR NO.1 
    1. Install the engine mounting insulator rear No.1 to the automatic transmission assembly with the 3 bolts.

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

      Fig 10: Identifying Engine Mounting Insulator Rear No.1 With Bolts
      G05294853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine rear mounting member to the engine mounting insulator rear No. 1 with the 3 bolts.

      Torque: 38 N*m (380 kgf*cm, 28 ft.*lbf) 

      Fig 11: Locating Engine Rear Mounting Member Bolts
      G05294837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL AUTOMATIC W/TRANSFER TRANSMISSION ASSEMBLY 
    1. Install the automatic transmission assembly to the engine with the 9 bolts.

      Torque: Bolt A and B 

      71 N*m (724 kgf*cm, 52 ft.*lbf) 

      Bolt C 

      37 N*m (377 kgf*cm, 27 ft.*lbf) 

      HINT:

      Make sure that the mark is as shown in the illustration.

      Fig 12: Locating Automatic Transmission Assembly Bolts
      G05294855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL WATER BY-PASS HOSE 
    1. Install the 2 water by-pass hoses to the transmission assembly.
    2. Install the water by-pass hose clamp with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 13: Locating Water By-Pass Hoses From Transmission Oil Cooler
      G05294835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL WIRE HARNESS 
    1. Install the wire harness clamps to the automatic transmission assembly with the 4 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 14: Locating Wire Harness Clamps
      G05294834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL CONNECTOR 
    1. Tilt down the automatic transmission assembly.
      Fig 15: Tilting Down Automatic Transmission Assembly
      G05294832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the neutral start switch connector, transmission wire connector and 2 transmission revolution sensor connectors.

      HINT:

      Push up the lever until the claw of the transmission wire connector (AT) makes a connection sound.

      Fig 16: Locating Neutral Start Switch Connector
      G05294859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member to the body with the 4 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

      Fig 17: Locating Engine Rear Mounting Member Bolts
      G05294831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 
    1. Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.
      Fig 18: Locating Floor Shift Gear Shifting Rod Sub-Assembly Nut
      G05294829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET SUB-ASSEMBLY 
    1. Install the exhaust pipe No.1 support bracket sub-assembly to the automatic transmission assembly with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 19: Locating Exhaust Pipe No.1 Support Bracket Sub-Assembly Bolts
      G05294828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Install the 6 torque converter clutch setting bolts.

      Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

      HINT:

      First install the black-colored bolt and then the remaining 5 bolts.

      Fig 20: Locating Torque Converter Clutch Setting Bolts
      G05294827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH 

    (See INSTALLATION )

  16. INSTALL PROPELLER SHAFT ASSEMBLY FRONT  (See INSTALLATION )
  17. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY 

    (See REMOVAL )

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  19. ADJUST SHIFT LEVER POSITION  (See ADJUSTMENT  )
  20. INSPECT SHIFT LEVER POSITION  (See INSPECTION  )
  21. INSTALL FRONT FLOOR HEAT INSULATOR NO.1  (See INSTALLATION )
  22. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    (See INSTALLATION )

  23. ADD COOLANT 

    (See REPLACEMENT )

  24. ADD AUTOMATIC TRANSMISSION FLUID 

    (See ADJUSTMENT  )

  25. ADJUST COOLANT 

    (See ON-VEHICLE INSPECTION )

  26. CHECK FOR ENGINE COOLANT LEAKS 
  27. RESET MEMORY 

    (See INITIALIZATION  )

  28. CHECK FOR EXHAUST GAS LEAKS 
  29. INSTALL ENGINE UNDER COVER 
  30. PERFORM INITIALIZATION 

    (See INITIALIZATION )