Automatic Transmission Unit: Reassembly

BEARING POSITION

Fig 1: Identifying Bearing Positions

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

BEARING DIAMETER SPECIFICATION

Mark	Front Race Diameter Inside/Outside	Thrust Bearing Diameter Inside/Outside	Rear Race Diameter Inside/Outside
A	74.2 mm (2.921 in.) / 87.74 mm (3.454 in.)	71.9 mm (2.831 in.) / 85.6 mm (3.370 in.)	-
B	38.0 mm (1.496 in.) / 57.0 mm (2.244 in.)	43.4 mm (1.709 in.)/58.3 mm (2.295 in.)	-
C	-	55.7 mm (2.193 in.) / 76.4 mm (3.008 in.)	-
D	-	-	53.7 mm (2.114 in.)/74.0 mm (2.913 in.)
E	33.4 mm (1.315 in.) / 49.0 mm (1.929 in.)	32.1 mm (1.264 in.) / 49.35 mm (1.943 in.)	32.1 mm (1.264 in.)/49.0 mm (1.929 in.)
F	-	21.5 mm (0.847 in.) / 40.8 mm (1.606 in.)	-
G	-	43.6 mm (1.717 in.)/61.0 mm (2.402 in.)	47.1 mm (1.854 in.)/67.1 mm (2.642 in.)
H	37 mm (1.45 in.) / 52.3 mm (2.059 in.)	34.6 mm (1.362 in.) / 52.0 mm (2.047 in.)	-

INSTALL BRAKE PISTON NO.4
1. Coat 2 new O-rings with ATF, and install them to brake reaction sleeve.
2. Coat 2 new O-rings with the ATF, and install them to the brake piston No.4.
3. Install the brake piston No.4 to the reaction sleeve.
  NOTE: Be careful not to damage the O-rings.
  
  Fig 2: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE REACTION SLEEVE
1. With the brake piston No.4 underneath (the rear side), install the brake reaction sleeve with the brake piston No.4 to the transmission case.
  NOTE: Be careful not to damage the O-rings.
  
  Fig 3: Identifying Brake Reaction Sleeve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE PISTON
1. Coat a new O-ring with ATF.
2. Install the O-ring on the 1st and reverse brake piston.
3. With the spring seat of the piston facing upwards (the front side), place the piston in the transmission case.
  NOTE: Be careful not to damage the O-ring.
  
  Fig 4: Identifying 1st And Reverse Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Place the brake return spring onto the brake piston.
  
  Fig 5: Identifying Brake Return Spring Onto Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
1. Place SST on the brake return spring, and compress the return spring.
  SST 09350-30020 (09350-07050)
2. Using SST, install the snap ring.
  SST 09350-30020 (09350-07070)
  
  Fig 6: Placing SST On Brake Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake apply tube with its protruding part fitting into the groove of the transmission case as shown in the illustration.
  NOTE: Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.
  
  Fig 7: Identifying Brake Apply Tube With Its Protruding Part Fitting Into Groove Of Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the thrust bearing race No. 9.

Race diameter

THRUST BEARING RACE DIAMETER SPECIFICATION

	Inside	Outside
Thrust bearing race	47.1 mm (1.854 in.)	67.1 mm (2.642 in.)

Fig 8: Identifying Thrust Baring Race No. 9

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 thrust needle roller bearings.

Thrust needle roller Bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATION

	Inside	Outside
Bearing A	21.5 mm (0.847 In)	40.8 mm (1.606 in.)
Bearing B	43.6 mm (1.717 In)	61.0 mm (2.402 in.)

Fig 9: Identifying Thrust Needle Roller Bearings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the rear planetary gear assembly.

INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE (See INSPECTION )

Fig 10: Identifying Rear Planetary Gear Assembly From Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DISC NO.4
1. Install the sleeve, 4 plates, the 4 discs and the flange.
  Install in order:
  
  P = Plate, D = Disc, F = Flange, S = Sleeve
  
  F - D - P - D - P - D - P - D - P - S
  
  Fig 11: Identifying Sleeve, Plates, Discs And Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PLATE STOPPER SPRING
1. Install the brake plate stopper spring.
  
  Fig 12: Locating Brake Plate Stopper Spring From Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Install the thrust bearing race No.8, the thrust needle roller bearing, the thrust bearing race No.7 and the planetary ring gear flange to the intermediate shaft.

Fig 13: Identifying Rear Planetary Ring Gear Flange Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bearing and race diameter

BEARING AND RACE DIAMETER SPECIFICATION

	Inside	Outside
Thrust bearing race No.7	33.4 mm (1.315 in.)	49.0 mm (1.929 in.)
Thrust needle roller bearing	32.1 mm (1.264 in.)	49.35 mm (1.943 in.)
Thrust bearing race No.8	32.1 mm (1.264 in.)	49.0 mm (1.929 in.)

INSTALL 1 WAY NO.3 CLUTCH ASSEMBLY
1. Install the 1 way No.3 clutch assembly and the 1 way clutch inner race to the intermediate shaft.
  
  Fig 14: Identifying 1 Way No.3 Clutch Assembly And 1 Way Clutch Inner Race To Intermediate Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTERMEDIATE SHAFT
1. Install the intermediate shaft with 1 way No.3 clutch assembly to the transmission case.
  
  Fig 15: Identifying Intermediate Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install the snap ring.
  SST 09350-30020 (09350-07050, 09350-07060)
  
  Fig 16: Identifying Snap Ring With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the center planetary gear assembly and the planetary sun gear to the transmission case.

Coat the thrust bearing race with petroleum jelly, and install it onto the center planetary ring gear.

Race diameter

RACE DIAMETER SPECIFICATION

	Inside	Outside
Race	53.7 mm (2.114 in.)	74.0 mm (2.913 in.)

Fig 17: Identifying Center Planetary Gear Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL BRAKE PISTON NO.2
1. Coat 2 new O-rings with ATF, and install them to the brake piston No.2.
2. Being careful not to damage the O-rings, press the brake piston No.2 into the brake cylinder No.2.
3. Install the brake cylinder No.2 to the transmission case.
  HINT:
  
  Install the brake cylinder No.2 so that the projection protrudes from the upside of the transmission case.
  
  Fig 18: Coating O-Rings With ATF
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Check that the oil pressure apply hole of the brake cylinder No.2 aligns with the oil pressure apply hole of the transmission case.
  
  Fig 19: Identifying Oil Pressure Apply Hole Of Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DISC NO.2
1. Install the 2 flanges, the 3 plates, 4 discs and brake piston return spring.
  Install in order:
  
  P = Plate, D = Disc, F = Flange
  
  F - D - P - D - P - D - P - D - F
  
  Fig 20: Identifying Flanges, Plates, Discs And Brake Piston Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the brake No.2 snap ring.
  SST 09351-40010 (09351-04010, 09351-04020, 09351-04040, 09351-04050)
INSPECT PISTON STROKE OF BRAKE PISTON NO.2 (See INSPECTION )

Fig 21: Installing Brake No.2 Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON NO.1
1. Coat 2 new O-rings with ATF, and install them on the brake piston No.1.
2. Be careful not to damage the O-rings. Press the brake piston No.1 into the brake cylinder No.1.
  
  Fig 22: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
1. Install the brake piston return spring and the brake piston No.1 with the brake cylinder No.1 to the transmission case.
  HINT:
  
  Install the brake cylinder No.1 so that the projection protrudes from the upside of the transmission case.
  
  Fig 23: Identifying Brake Piston Return Spring Subassembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the brake cylinder No.1 aligns with the oil pressure apply hole of the transmission case.
  
  Fig 24: Identifying Oil Pressure Apply Hole Of Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON RETURN SPRING SNAP RING
1. Using SST and a press, install the brake piston return spring snap ring.
  SST 09351-40010 (09351-04010, 09351-04030, 09351-04040, 09351-04050)
  
  Fig 25: Preesing Brake Piston Return Spring Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CENTER PLANETARY RING GEAR

Install the thrust needle roller bearing to the front planetary ring gear flange.

Thrust needle roller bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATION

	Inside	Outside
Thrust needle roller bearing	55.7 mm (2.193 in.)	76.4 mm (3.008 in.)

Install the center planetary ring gear and the front planetary ring gear flange on the front planetary ring gear.

Fig 26: Identifying Thrust Needle Roller Bearing From Front Planetary Ring Gear Flange
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a screwdriver, install the snap ring.
NOTE: Install the snap ring to the ring gear so that the both ends of the snap ring come to the center of a protrusion on the ring gear.

Fig 27: Installing Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY RING GEAR
1. Install the front planetary ring gear to the transmission case.
  
  Fig 28: Identifying Front Planetary Ring Gear To Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing and the thrust washer.

Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

Thrust needle roller bearing and race diameter

THRUST NEEDLE ROLLER BEARING AND RACE DIAMETER SPECIFICATION

	Inside	Outside
Bearing	43.4 mm (1.709 in.)	58.3 mm (2.295 in.)
Race	38.0 mm (1.496 in.)	57.0 mm (2.244 in.)

Fig 29: Identifying Thrust Needle Roller Bearing And Thrust Washer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the front planetary gear assembly and the 1 way clutch inner race to the transmission case.

INSPECT PISTON STROKE OF BRAKE PISTON NO.1 (See INSPECTION )

Fig 30: Identifying Front Planetary Gear Assembly And 1 Way Clutch Inner Race From Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DISC NO.1
1. Install the 3 plates, the 3 discs and the flange.
  Install in order:
  
  P = Plate, D = Disc, F = Flange
  
  F - D - P - D - P - D - P
  
  Fig 31: Identifying Plates, Discs And Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
2. Be careful not to damage the O-rings. Press the 2nd brake piston into the 2nd brake cylinder.
3. Place the brake piston return spring on the 2nd brake piston.
  
  Fig 32: Identifying O-Rings To 2nd Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a press, install the snap ring.
  NOTE: Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
  
  SST 09351-40010 (09351-04060, 09351-04070)
  
  Fig 33: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE CYLINDER
1. Install the 2nd brake cylinder to the transmission case.
  
  Fig 34: Identifying 2nd Brake Cylinder To Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the 2nd brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 35: Identifying Identifying Oil Pressure Apply Hole Of Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1 WAY CLUTCH ASSEMBLY
1. Install the 1 way clutch assembly and the thrust washer to the transmission case.
  
  Fig 36: Identifying 1 Way Clutch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON HOLE SNAP RING
1. Using SST, install the snap ring.
  SST 09350-30020 (09350-07060)
  
  Fig 37: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE DISC SET
1. Install the flange, the 4 discs, the 4 plates and cushion plate to the transmission case.
  Install in order:
  
  P = Plate, D = Disc, F = Flange, C = Cushion
  
  Plate
  
  F - D - P - D - P - D - P - D - P - C
  
  Fig 38: Identifying Cushion Plate, Flange, Discs And Plates To Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE NO.3 SNAP RING
1. Using a screwdriver, install the snap ring.
  SST 09350-30020 (09350-07060)
  
  Fig 39: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1 WAY NO.2 CLUTCH ASSEMBLY
1. Coat the thrust washer with petroleum jelly and install the 1 way No.2 clutch assembly and washer No.2.
  
  Fig 40: Identifying 1 Way No.2 Clutch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CLUTCH DRUM AND INPUT SHAFT

Install the thrust needle roller bearings.

Coat the race and washer with petroleum jelly and install them onto the clutch drum and input shaft assembly.

Fig 41: Identifying Thrust Needle Roller Bearings And Thrust Washer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Thrust needle roller bearing and diameter

THRUST NEEDLE ROLLER BEARING AND DIAMETER SPECIFICATION

	Inside	Outside
Thrust needle roller bearing A	71.9 mm (2.831 in.)	85.6 mm (3.370 in.)
Thrust needle roller bearing B	34.6 mm (1.362 in.)	52.0 mm (2.047 in.)
Bearing Race	37.0 mm (1.457 in.)	52.3 mm (2.059 in.)

Install the clutch drum and input shaft assembly onto the transmission case.

Fig 42: Identifying Clutch Drum And Input Shaft Onto Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the thrust bearing race No.1 to the front oil pump.

THRUST BEARING RACE DIAMETER SPECIFICATION

	Inside	Outside
Race	74.2 mm (2.921 in.)	87.74 mm (3.454 in.)

Fig 43: Identifying Thrust Bearing Race No 1 To Front Oil Pump

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Coat a new O-ring with ATF, and install it around the oil pump assembly.
Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

Fig 44: Identifying O-Ring Around Oil Pump Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the 10 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig 45: Tightening Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
1. Using SST, drive in 2 new oil seals.
  SST 09350-30020 (09350-07110)
2. Coat the oil seal lips with MP grease.
INSPECT INDIVIDUAL PISTON OPERATION (See INSPECTION )

Fig 46: Tapping Manual Valve Lever Shaft Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
1. Install a new spacer to the manual valve lever.
2. Install the manual valve lever shaft to the transmission case through the manual valve lever.
  
  Fig 47: Identifying Manual Valve Lever Shaft To Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a hammer, drive in a new spring pin.
  
  Fig 48: Tapping Spring Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.
5. Make sure that the shaft rotates smoothly.
  
  Fig 49: Aligning Manual Valve Lever Indentation With Spacer Hole And Staking With Punch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL SHAFT
1. Install a new E-ring to the shaft.
2. Install the parking lock pawl, the shaft and the spring.
  
  Fig 50: Identifying Parking Lock Pawl Shaft And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Connect the parking lock rod to the manual valve lever.
  
  Fig 51: Connecting Parking Lock Rod To Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL BRACKET
1. Place the parking lock pawl bracket onto the transmission case and tighten the 3 bolts.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 52: Locating Parking Lock Pawl Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Shift the manual valve lever to the P position, and confirm the planetary ring gear is correctly locked up by the lock pawl.
  
  Fig 53: [Locking Planetary Gear By Lock Pawl]
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL B-1 ACCUMULATOR VALVE

Install the 2 springs and the accumulator valve to the hole.

Fig 54: Springs And Accumulator Valve (1 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

B-1 accumulator spring

Inner spring:

INNER SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
44.98 mm (1.7709 in.)	11.30 mm (0.445 in.)	Natural

Outer spring:

OUTER SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
46.36 mm (1.8252 in.)	17.10 mm (0.6732 in.)	Natural

Fig 55: Identifying Springs And Accumulator Valve (2 Of 2)

INSTALL C-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 56: Identifying Springs And C-3 Accumulator Piston (1 Of 2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 springs and the accumulator piston to the hole.

C-3 accumulator spring

Inner spring:

INNER SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
44.0 mm (1.732 in.)	14.0 mm (0.551 in.)	Yellow

Outer spring:

OUTER SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
76.65 mm (3.0178 in.)	20.10 mm (0.7913 in.)	Natural

Fig 57: Identifying Springs And C-3 Accumulator Piston (2 Of 2)

INSTALL B-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 58: Identifying Springs And B-3 Accumulator Piston (1 Of 2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and the accumulator piston to the hole.

Accumulator spring

ACCUMULATOR SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
64.5 mm (2.539 in.)	19.5 mm (0.768 in.)	Orange

Fig 59: Identifying Springs And B-3 Accumulator Piston (2 Of 2)

INSTALL C-2 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 60: Identifying Springs And C-2 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and the accumulator piston to the hole.

Accumulator spring

ACCUMULATOR SPRING DIAMETER SPECIFICATION

Free length	Outer diameter	Color
63.14 mm (2.4858 in.)	16.0 mm (0.6299 in.)	Light Gray

Fig 61: Identifying Spring And Accumulator Piston To Hole

INSTALL CHECK BALL BODY
1. Install the check ball body and the spring.
  
  Fig 62: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DRUM GASKET
1. Install the 3 brake drum gaskets.
  
  Fig 63: Identifying Brake Drum Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install the 3 transaxle case gaskets.
  
  Fig 64: Identifying Transaxle Case Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Align the groove of the manual valve with the pin of the lever.
  
  Fig 65: Aligning Groove Of Manual Valve With Pin Of Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission valve body with the 20 bolts.
  Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  Bolt A:
  
  25 mm (0.98 in.)
  
  Bolt B:
  
  36 mm (1.42 in.)
  
  Bolt C:
  
  45 mm (1.77 in.)
  
  Bolt D:
  
  50 mm (1.97 in.)
  
  Fig 66: Identifying Transmission Valve Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the detent spring and the detent spring cover with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 67: Locating Detent Spring Cover And Detent Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION WIRE
1. Install a new O-ring to the transmission wire.
2. Install the transmission wire.
3. Install the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 68: Locating Bolt From Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 9 solenoid connectors.
5. Install the ATF temperature sensor and clamp with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
6. Install the clamps and the 2 bolts.
  Torque: Bolt A
  
  6.4 N*m (65 kgf*cm, 57 in.*lbf)
  
  Bolt B
  
  10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 69: Locating Solenoid Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.
2. Install the oil strainer with the 4 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 70: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL CLEANER MAGNET
1. Install the 6 transmission oil cleaner magnets.
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install a new gasket on the oil pan.
2. Install and tighten the 20 bolts.
  Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf)
3. Install a new gasket and the drain plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
4. Install a new gasket and the over flow plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 71: Identifying Transmission Oil Cleaner Magnet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION HOUSING
1. Clean the threads of the bolts and the transmission case with white gasoline.
2. Install the transmission housing with the 10 bolts.
  Torque: A (14 mm bolt)
  
  34 N*m (345 kgf*cm, 25 ft.*lbf)
  
  B (17 mm bolt)
  
  57 N*m (581 kgf*cm, 42 ft.*lbf)
  
  Fig 72: Locating Automatic Transmission Housing Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE
1. Install the breather tube.
2. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 73: Identifying Transmission Breather Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SPEED SENSOR
1. Coat 2 new O-rings with ATF, and install them to the speed sensors.
2. Install the 2 speed sensors.
3. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 74: Locating Transmission Revolution Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL COOLER
1. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
2. Coat 2 new O-rings with ATF, and install them to the spacer.
3. Install the spacer and transmission oil cooler with the 3 bolts.
  Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)
  
  Fig 75: Identifying Transmission Oil Cooler
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
1. Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.
2. Install a new lock washer. Install and tighten the nut.
  Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
  
  Fig 76: Identifying Park/Neutral Position Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using the control shaft lever, turn the manual lever shaft back all the way and then forward 2 notches. It is now in neutral.
  
  Fig 77: Identifying Install Park/Neutral Position Switch Assembly Neutral Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 78: Aligning Neutral Basic Line With Switch Groove
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver, bend the tabs of the lock washer.
  HINT:
  
  Bend at least 2 of the lock washer tabs.
  
  Fig 79: Bending Tabs Of Lock Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL SHAFT LEVER LH
1. Install the spring washer and the nut to the control shaft lever LH.
  Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)
INSTALL TRANSFER ASSEMBLY
(See INSTALLATION )

Fig 80: Identifying Transmission Control Shaft Lever LH
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002