Automatic Transmission Assembly: Installation

INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
1. Using vernier calipers and a straightedge, measure dimension A between the engine and the end surface of the drive plate (#1).
  
  Fig 1: Measuring Dimension Between Engine And End Surface Of Drive Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
  
  Fig 2: Aligning Matchmarks On Transmission Case And Torque Converter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the splines of the stator shaft and stator while turning the torque converter clutch.
  NOTE: Turn the torque converter clutch approximately 180°.
  
  Fig 3: Engaging Splines Of Stator Shaft And Stator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
  NOTE: Do not push on the torque converter when aligning the matchmarks.
  
  Fig 4: Aligning Matchmarks On Torque Converter Clutch And Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using vernier calipers and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in step (#1).
  Standard:
  
  A + 1 mm (0.04 in.) or more
  
  Fig 5: Measuring Dimension B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION OIL COOLER
1. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.
2. Coat 2 new O-rings with ATF, and install them to the spacer.
  
  Fig 6: Identifying Spacer And O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 7: Locating Transmission Oil Cooler And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
1. Install the transmission control shaft to the park/ neutral position switch with the nut.
  Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)
  
  Fig 8: Identifying Park/ Neutral Position Switch With Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
1. Install the rear engine mounting insulator to the automatic transmission assembly with the 4 bolts.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
  
  Fig 9: Locating Rear Engine Mounting Insulator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
1. Install the automatic transmission assembly to the engine with the 9 bolts.
  Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) for bolt A and B
  
  37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt C
  NOTE:
  - Make sure that the mark is as shown in the illustration.
  - Do not use excess force to pry on the transmission assembly.
    
    Fig 10: Identifying Automatic Transmission Assembly Bolts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WATER BY-PASS HOSE
1. Connect the 2 water by-pass hoses to the transmission oil cooler.
2. Install the water by-pass hose clamp with the bolt.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 11: Locating Water By-Pass Hose Clamp With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT WIRE HARNESS AND CONNECTOR
1. Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 12: Locating Automatic Transmission Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the park/neutral start switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.
  
  Fig 13: Identifying Park/Neutral Start Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Push up the lever until the claw of the transmission wire connector makes a connection sound.
  
  Fig 14: Pushing Up Lever Of Transmission Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE REAR MOUNTING MEMBER
1. Tilt up the automatic transmission.
  
  Fig 15: Tilting Up Automatic Transmission
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the ground wire to the transmission with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 16: Locating Ground Wire Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)
  
  Fig 17: Locating Engine Rear Mounting Member Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine rear mounting member to the body with the 4 bolts.
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
  
  Fig 18: Locating Engine Rear Mounting Member Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
1. Temporarily tighten the floor shift gear shifting rod with the nut.
  HINT:
  
  The rod is tightened to a torque specification in the "ADJUST SHIFT LEVER POSITION" procedure.
  
  Fig 19: Locating Floor Shift Gear Shifting Rod Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
1. Install the 6 torque converter clutch setting bolts.
  Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf)
  
  NOTE: First install the black colored bolt and then the remaining 5 bolts.
  
  Fig 20: Locating Torque Converter Clutch Setting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FLYWHEEL HOUSING SIDE COVER
1. Install the flywheel housing side cover to the engine.
  NOTE: Make sure that the flywheel housing side cover is securely installed.
INSTALL STARTER ASSEMBLY (See INSTALLATION )
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION )

Fig 21: Locating Flywheel Housing Side Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
1. Install the propeller shaft with center bearing (See INSTALLATION ).
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT
1. Add engine coolant (See REPLACEMENT ).
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (see AUTOMATIC TRANSMISSION FLUID ).
ADJUST COOLANT
1. Adjust coolant (See REPLACEMENT ).
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT SHIFT LEVER POSITION (See ON-VEHICLE INSPECTION )
CHECK FOR EXHAUST GAS LEAKS (See INSTALLATION )
INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET
1. Install the bracket with 2 bolts.
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
INSTALL NO. 2 ENGINE UNDER COVER
INSTALL ENGINE UNDER COVER
REMOVE V-BANK COVER (See INSTALLATION )

Fig 22: Locating Gasket And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
PERFORM RESET MEMORY
1. Perform the RESET MEMORY procedures (A/T initialization) (see INITIALIZATION ).
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.