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Cooling System (Mechanical): Cooling: Radiator: Installation

  1. INSTALL RADIATOR ASSEMBLY 
    1. Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.
    2. Install the fan to the radiator, and attach the 3 claws.
      Fig 1: Locating Fan Claws
      G05818389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the radiator with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    4. Connect the cooling fan ECU connector.
      5. Fig 2: Locating Radiator With Bolts
      G05287521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL OIL PUMP MOTOR CONTROLLER 

    HINT:

    See INSTALLATION

  3. INSTALL HYBRID VEHICLE CONTROL ECU 

    HINT:

    See INSTALLATION

  4. CONNECT OIL COOLER HOSE 
    1. Connect the 2 oil cooler hoses and clamp.
      2. Fig 3: Locating Oil Cooler Hoses And Hose Clamp
      G05818387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT RADIATOR HOSE INLET 
  6. CONNECT RADIATOR HOSE OUTLET 
  7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  8. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  9. INSTALL HOOD LOCK CONTROL CABLE COVER  (See INSTALLATION )
  10. INSTALL RADIATOR SUPPORT OPENING COVER  (See INSTALLATION )
  11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  (See INSTALLATION )
  12. INSTALL FRONT BUMPER COVER  (See REASSEMBLY )
  13. INSTALL AIR CLEANER CASE  (See INSTALLATION )
  14. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  (See INSTALLATION )
  15. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  17. ADD ENGINE COOLANT (for Engine)  (See REPLACEMENT  )
  18. INSPECT FOR COOLANT LEAK (for Engine)  (See ON-VEHICLE INSPECTION  )
  19. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  20. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  21. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  22. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  23. INSTALL ENGINE UNDER COVER  (See INSTALLATION )
  24. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.
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