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Ignition Coil And Spark Plug: Installation

  1. INSTALL SPARK PLUG 
    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 1: Installing Spark Plugs
      G04943804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL IGNITION COIL ASSEMBLY 
    1. Perform a visual inspection on the spark plug tube gasket.

      Standard 

      INSPECTION AREA AND RESULT REFERENCE

      Inspection Area Inspection Result
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches
      Fig 2: Identifying Spark Plug Tube Gasket
      G04943672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide a new spark plug tube gasket onto the ignition coil as shown in the illustration.
      Fig 3: Sliding Spark Plug Tube Gasket Onto Ignition Coil
      G05808347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After installing the spark plug tube gasket, firmly insert the ignition coil as shown in the illustration.
      Fig 4: Identifying Ignition Coil
      G05808348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 8 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    5. Connect the 8 ignition coil connectors.
      Fig 5: Locating Ignition Coil Connectors
      G05808342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. Install the bolt, wire harness clamp bracket and wire harness clamp.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Fig 6: Identifying Bolt And Wire Harness Clamp Bracket
      G05808350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 wire harness clamps.
      Fig 7: Locating Wire Harness Clamp Bracket
      G05808340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 ENGINE ROOM RELAY BLOCK ASSEMBLY 
    1. Install the 2 bolts and nut.

      Torque: Bolt 

      12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Nut 

      8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 8: Locating No. 1 Engine Room Relay Block Bolts And Nut
      G05808339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL BATTERY TRAY 
    1. Install the battery tray with the 2 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  6. INSTALL POWER STEERING ECU ASSEMBLY  (See INSTALLATION )
  7. INSTALL NO. 1 BATTERY TRAY SUPPORT 
  8. INSTALL BATTERY  (See INSTALLATION )
    Fig 9: Locating Battery Tray Bolts
    G05808338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL SKID CONTROL ECU ASSEMBLY  (See INSTALLATION )
  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  12. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  13. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  14. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  15. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  17. PERFORM INITIALIZATION 
    1. Some systems need initialization when disconnecting the cable from the negative battery terminal (See INITIALIZATION ).