Front Axle Hub: Installation

INSTALL FRONT AXLE HUB ASSEMBLY
1. Install the front axle hub assembly.
INSTALL FRONT SUSPENSION UPPER ARM ASSEMBLY
1. Install the front suspension upper arm assembly with a nut.
  Torque: 110 N*m (1,122 kgf*cm, 81 ft.*lbf)
2. Install a new cotter pin.
INSTALL NO. 1 FRONT SUSPENSION LOWER ARM SUB-ASSEMBLY
1. Install the No. 1 front suspension lower arm sub-assembly with the 2 bolts.
  Torque: 160 N*m (1,630 kgf*cm, 118 ft.*lbf)
  
  Fig 1: Identifying No. 1 Front Suspension Lower Arm Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TIE ROD END SUB-ASSEMBLY
1. Install the tie rod end sub-assembly with the nut.
  Torque: 91 N*m (928 kgf*cm, 67 ft.*lbf)
  
  Fig 2: Identifying Tie Rod End Sub-Assembly Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new cotter pin.
INSTALL FRONT STABILIZER LINK ASSEMBLY
1. Install the stabilizer link with a nut to the steering knuckle.
  Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)
  
  HINT:
  
  If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.
  
  Fig 3: Identifying Front Stabilizer Link Assembly Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SPEED SENSOR (w/ABS)
1. Install the speed sensor wire harness to the steering knuckle with a bolt.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
2. Connect the 2 clips.
3. Using a hexagon wrench, install the speed sensor with the bolt.
  Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf)
  
  Fig 4: Identifying Speed Sensor Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT AXLE HUB NUT
1. Install the hub nut.
  Torque: 235 N*m (2,396 kgf*cm, 173 ft.*lbf)
2. Install the adjusting cap and cotter pin.
  
  Fig 5: Identifying Cotter Pin & Lock Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT FRONT AXLE HUB (See PROBLEM SYMPTOMS TABLE AXLE SYSTEM )
INSTALL FRONT AXLE HUB GREASE CAP
1. Install the front axle hub grease cap.
INSTALL FRONT DISC
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
1. Install the front disc brake caliper assembly with the 2 bolts.
  Torque: 123 N*m (1,254 kgf*cm, 91 ft.*lbf)
  
  Fig 6: Identifying Front Disc Brake Caliper Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the brake tube bracket to the steering knuckle with a bolt.
  Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
  
  Fig 7: Identifying Brake Tube Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, connect the brake tube to the disc brake caliper assembly.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
BLEED BRAKE LINE
INSPECT FLUID LEVEL IN RESERVOIR
CHECK BRAKE FLUID LEAKAGE
INSTALL FRONT WHEEL
Torque: 112 N*m (1,142 kgf*cm, 83 ft.*lbf)
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:

(See ADJUSTMENT )
INSPECT ABS SPEED SENSOR SIGNAL
HINT:

(See TEST MODE PROCEDURE )