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COMPRESSOR AND MAGNETIC CLUTCH (for 4WD): Installation

  1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH 
    1. Using an E8 "torx" socket, install the compressor with the stud bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 1: Identifying Compressor Stud Bolt
      G05831591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily tighten the cooler compressor with magnetic clutch assembly with the 2 bolts and nut.
    3. Fig 2: View Of Cooler Compressor With Magnetic Clutch Assembly With 2 Bolts And Nut
      G05831590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY  (See INSTALLATION  )
  3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE  (See INSTALLATION  )
  4. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY 
    1. Install a new oil filter bracket gasket and the oil filter bracket sub-assembly with the 2 nuts and bolt.

      Torque: 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 3: Identifying Oil Filter Bracket Sub-Assembly Nuts And Bolt
      G05297934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector and install the wire harness with the 2 clamps.
      Fig 4: Locating Wire Harness And Clamp
      G05297925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL OIL FILTER BRACKET 
    1. Install the oil filter bracket with the bolt and nut.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
      Fig 5: Identifying Oil Filter Bracket And Nut
      G05297924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor with the bolts and nut.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
      Fig 6: Locating Compressor And Bolts
      G05831601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL V-RIBBED BELT  (See INSTALLATION )
  8. INSTALL UNDER ENGINE COVER 
  9. CHARGE REFRIGERANT  (See REPLACEMENT  )
  10. WARM UP ENGINE  (See REPLACEMENT  )
  11. CHECK FOR LEAKAGE OF REFRIGERANT  (See REPLACEMENT  )
  12. INSTALL NO. 1 INLET AIR CLEANER  (See INSTALLATION )
  13. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )