FixVault

Charging (2GR-FSE): Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the 2 generator brackets with the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 1: Installing Generator Brackets Bolts
      G05829490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the generator assembly with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 2: Installing Generator Assembly With Bolts
      G05829489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bracket with the nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 3: Installing Bracket Nut
      G05829488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the generator wire to terminal B with the nut (A).

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    5. Install the terminal cap.
    6. Install the clamp bracket with the bolt (B).

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    7. Attach the 2 clamps, and connect the generator connector to the generator.
      Fig 4: Disconnecting Generator Connector And Clamps
      G05829487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WIRE HARNESS 
    1. Install the wire harness with the 3 nuts (A).

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Connect the 2 connectors (B).
  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY  (See INSTALLATION )
  4. INSTALL NO. 2 ENGINE COVER  (See INSTALLATION )
  5. INSTALL RADIATOR INLET HOSE  (See INSTALLATION )
    Fig 5: Disconnecting Wire Harness Connector
    G05829486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL V-RIBBED BELT  (See INSTALLATION )
  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  8. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  9. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  10. INSTALL NO. 1 INLET AIR CLEANER  (See INSTALLATION )
  11. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  12. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  13. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  14. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.