Valve Body Assembly: Installation

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the spring and check ball body.
  
  Fig 1: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align the groove of the manual valve with the lever pin
  
  Fig 2: Aligning Groove Of Manual Valve With Lever Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 17 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  21 mm (0.827 in.) for bolt A
  
  31 mm (1.22 in.) for bolt B
  
  64 mm (2.52 in.) for bolt C
  
  Fig 3: Locating Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the detent spring and detent spring cover with the bolt.
  NOTE: Make sure to install the detent spring so that its roller is perpendicularly aligned to the center of the manual valve lever.
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 4: Locating Detent Spring Cover And Detent Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 9 connectors to the solenoid valves
6. Connect the oil pressure switch connector.
7. Coat a new O-ring with ATF and install to the ATF temperature sensor
8. Install the ATF temperature sensor and lock plate with the bolt
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 5: Locating Solenoid Valves Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF and install it to the oil strainer
  NOTE: Ensure that the O-ring is not twisted or pinched.
  
  Fig 6: Identifying O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer to the valve body with the 4 bolts
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  Fig 7: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install the 3 magnets to the oil pan
  
  Fig 8: Identifying Magnets To Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new gasket and the oil pan to the transmission case with the 9 bolts
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 9: Locating Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
  - Install the gasket so that there is no slack in the gasket, and that the entire seal surface is level.
  - Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
  - When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area sleeve and the transmission seal surface.
    
    Fig 10: Identifying Correct And Incorrect Seal Surface Area
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
1. Install the No 1 exhaust pipe support bracket with the 2 bolts.
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
  
  Fig 11: Locating Exhaust Pipe Support Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 1 exhaust pipe support bracket with 2 new bolts and 2 new nuts
  Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (See AUTOMATIC TRANSMISSION FLUID )
INSTALL NO. 2 ENGINE UNDER COVER
CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
1. After replacing the valve body or solenoid valve, certain procedures are necessary (See INITIALIZATION ).
  
  Fig 12: Locating Exhaust Pipe Support Bracket With Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002