Section 28 (Heating / Air Conditioning System): Condenser: Installation

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL COOLER DRYER
1. Using pliers, install the cooler dryer to the modulator.
  
  Fig 1: Installing Cooler Dryer To Modulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Sufficiently apply compressor oil to an O-ring and cap fitting surface.
  Compressor oil:
  
  ND-OIL 8 or equivalent
  
  Fig 2: Locating O-Ring And Cap Fitting Surface
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a 14 mm straight hexagon wrench, install the cap to the cooler condenser core
  Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf)
  
  Fig 3: Installing Cap To Cooler Condenser Core
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser assembly with the 4 bolts
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  HINT.
  
  If the condenser is replaced with a new one, add compressor oil to the new condenser.
  
  Fig 4: Locating Cooler Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Capacity:
  
  40 cc (1.4 fl.oz.)
  
  Compressor oil:
  
  ND-8 or equivalent
INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the No 1 cooler refrigerant discharge hose
4. Install the No. 1 cooler refrigerant discharge hose on the cooler condenser assembly with the bolt
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL LIQUID PIPE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the liquid pipe sub-assembly
4. Install the liquid pipe sub-assembly on the cooler condenser assembly with the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 6: Identifying Liquid Pipe Sub-Assembly On Cooler Condenser Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER BRACKET
1. Install the oil cooler bracket with the 4 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 7: Identifying Oil Cooler Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY (See INSTALLATION )
INSTALL HOOD LOCK NUT CAP (See INSTALLATION )
INSTALL HOOD LOCK CONTROL CABLE COVER (See INSTALLATION )
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See INSTALLATION )
INSTALL RADIATOR SUPPORT OPENING COVER
1. Engage the 4 clips and install the radiator support opening cover.
2. Install the 2 screws.
INSTALL FRONT BUMPER ENERGY ABSORBER (See REASSEMBLY )
INSTALL FRONT BUMPER ASSEMBLY (See INSTALLATION )
INSTALL RADIATOR GRILLE PROTECTOR (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
CHARGE REFRIGERANT (See REPLACEMENT )
WARM UP ENGINE (See REPLACEMENT )
INSPECT FOR REFRIGERANT LEAK (See REPLACEMENT )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
VEHICLE PREPARATION FOR FOG LIGHT AIMING (See ADJUSTMENT )
PREPARATION FOR FOG LIGHT AIMING (See ADJUSTMENT )
INSPECT FOG LIGHT AIMING (See ADJUSTMENT )
ADJUST FOG LIGHT AIMING (See ADJUSTMENT )