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Oil Pump: Removal

  1. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  2. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  3. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  4. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  5. DISCHARGE FUEL SYSTEM PRESSURE 

    (See FUEL SYSTEM )

  6. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT )
  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  8. REMOVE ENGINE UNDER COVER 
  9. REMOVE NO. 2 ENGINE UNDER COVER 
  10. DRAIN ENGINE OIL  (See OIL AND OIL FILTER )
  11. DRAIN ENGINE COOLANT  (See COOLANT )
  12. DRAIN AUTOMATIC TRANSMISSION FLUID  (See REMOVAL )
  13. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  15. REMOVE AIR CLEANER CASE SUB-ASSEMBLY  (See REMOVAL )
  16. REMOVE RADIATOR ASSEMBLY 

    (See REMOVAL )

  17. REMOVE BATTERY  (See REMOVAL )
  18. REMOVE NO. 1 BATTERY TRAY SUPPORT 
  19. REMOVE POWER STEERING ECU ASSEMBLY  (See REMOVAL )
  20. REMOVE BATTERY TRAY  (See REMOVAL )
  21. REMOVE WIRE HARNESS CLAMP BRACKET  (See REMOVAL )
  22. REMOVE ENGINE ROOM ECU COVER  (See REMOVAL )
  23. DISCONNECT WIRE HARNESS 
    1. Remove the 3 connectors and connector clamp.
      Fig 1: Locating Connector And Clamps
      G05750428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, detach the claw and disconnect the No. 4 connector holder
      Fig 2: Detaching No. 4 Connector Holder Claw
      G05750429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 5 connectors and grommet from the engine room ECU box
      Fig 3: Locating Engine Room ECU Box Connectors And Grommet
      G05750430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the 8 connectors and 3 clamps.
      Fig 4: Locating Connectors And Clamps
      G05750431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disconnect the 5 connectors and 7 clamps.
    6. Remove the 2 bolts and disconnect the 2 ground wires.
    7. Remove the No. 1 engine room relay block cover.
      Fig 5: Locating No. 1 Engine Room Relay Block Cover Connectors And Clamps
      G05750432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the bolt, and disconnect the ground cable.
      Fig 6: Locating Ground Cable Bolt
      G05750433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the bolt, and disconnect the clamp and ground cable.
    Fig 7: Locating Ground Cable Bolt
    G05750434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FUEL PUMP ASSEMBLY (for Bank 1) 

    (See REMOVAL )

  25. REMOVE FUEL PUMP ASSEMBLY (for Bank 2) 

    (See REMOVAL )

  26. REMOVE FUEL PUMP SPACER  (See REMOVAL )
  27. REMOVE V-RIBBED BELT  (See REMOVAL )
  28. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE  (See REMOVAL )
  29. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY  (See REMOVAL )
  30. SEPARATE COMPRESSOR AND PULLEY  (See REMOVAL )
  31. REMOVE GENERATOR ASSEMBLY  (See REMOVAL )
  32. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY  (See REMOVAL )
  33. REMOVE OIL PUMP DRIVE SHAFT PULLEY 
    1. Using SST, hold the oil pump drive shaft pulley.

      SST 09960-10010 (09962-01000, 09963-00600) 

    2. Remove the 4 bolts and oil pump drive shaft pulley.
    Fig 8: Locating Oil Pump Drive Shaft Pulley Bolts
    G05750435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE WATER PUMP PULLEY  (See REMOVAL )
  35. DISCONNECT NO. 2 RADIATOR HOSE  (See REMOVAL )
  36. DISCONNECT NO. 5 WATER BY-PASS HOSE  (See REMOVAL )
  37. DISCONNECT WATER INLET HOSE  (See REMOVAL )
  38. REMOVE NO. 3 WATER BY-PASS HOSE  (See REMOVAL )
  39. REMOVE WATER INLET HOUSING  (See REMOVAL )
  40. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY  (See REMOVAL )
  41. REMOVE IGNITION COIL ASSEMBLY  (See REMOVAL )
  42. REMOVE NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY  (See REMOVAL )
  43. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY  (See REMOVAL )
  44. REMOVE FRONT WATER BY-PASS JOINT  (See DISASSEMBLY )
  45. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY 
    1. Remove the 2 bolts and oil filter bracket stay
      Fig 9: Locating Oil Filter Bracket Stay Bolts
      G05750436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, 2 nuts and oil filter bracket sub-assembly
    3. Remove the 2 gaskets from the oil filter bracket sub-assembly
    Fig 10: Locating Oil Filter Bracket Sub-Assembly Bolts And Nuts
    G05750437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE CRANKSHAFT PULLEY  (See REMOVAL )
  47. REMOVE CRANKSHAFT TIMING GEAR KEY  (See REMOVAL )
  48. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL  (See REMOVAL )
  49. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH (for Bank 1)  (See DISASSEMBLY )
  50. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)  (See DISASSEMBLY )
  51. REMOVE SPARK PLUG TUBE GASKET  (See DISASSEMBLY )
  52. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY  (See DISASSEMBLY )
  53. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY LH (for Bank 1)  (See DISASSEMBLY )
  54. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY RH (for Bank 2)  (See DISASSEMBLY )
  55. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove the 30 bolts and nut shown in the illustration.
      Fig 11: Locating Timing Chain Cover Sub-Assembly Bolts
      G05750438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the timing chain cover by prying between the timing chain cover and cylinder head and cylinder block with a screwdriver as shown in the illustration.
      NOTE: Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      HINT

      Tape the screwdriver tip before use

      Fig 12: Removing Timing Chain Cover
      G05750439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the oil pump gasket from the cylinder block.
      Fig 13: Identifying Oil Pump Gasket
      G05750440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the cylinder block.
    Fig 14: Identifying Cylinder Block O-Ring
    G05750441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE INLET WATER PIPE 
    1. Remove the inlet water pipe
    2. Remove the 2 O-rings from the inlet water pipe
    Fig 15: Identifying Inlet Water Pipe O-Ring
    G04943300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE NO. 1 OIL PIPE  (See REMOVAL )
  58. REMOVE NO. 2 OIL PIPE  (See REMOVAL )
  59. REMOVE NO. 3 OIL PIPE  (See REMOVAL )
  60. REMOVE SCAVENGING PUMP ASSEMBLY  (See REMOVAL )
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