FixVault

Torque Converter Clutch And Drive Plate: Inspection

  1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Inspect the one-way clutch.
      1. Press on the serrations of the starter with a finger and rotate it Check that it rotates smoothly when turned clockwise and locks up when turned counterclockwise

        If necessary, clean the converter and recheck the one-way clutch

        Replace the converter if the one-way clutch still fails the check

        Fig 1: Inspecting One-Way Clutch
        G04948599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Determine the condition of the torque converter clutch
      1. Check that the following conditions are met.
        • During the stall test or when the shift lever is in N, metallic sounds are not emitted from the torque converter clutch.
        • The 1-way clutch turns in one direction and locks in the other direction
        • The amount of powder in the ATF is not greater than the sample shown in the illustration

        HINT

        The sample illustration shows approximately 0.25 liters (0 26 US qts, 0 22 lmp qts) of the ATF taken from a removed torque converter clutch

    3. Replace the ATF in the torque converter clutch
      1. If the ATF is discolored and/or has a foul odor, completely stir the ATF in the torque converter clutch and drain the ATF with the torque converter facing upward
        Fig 2: Identifying Amount Of Powder In ATF
        G05751207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Prevent deformation of the torque converter clutch.
      1. When there is any damage to the end of the bolt for the torque converter clutch and to the bottom of the bolt hole, replace the bolt and the torque converter clutch
      2. All of the bolts have to be the same length.
        Fig 3: Identifying Bolt Damage Area
        G05751208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT RUNOUT OF DRIVE PLATE 
    1. Set up a dial indicator and measure the runout of the 6 portions around the torque converter fitting surfaces.

      Maximum runout: 0.30 mm (0.0118 in.) 

      If the runout is not within the specification or if the drive plate is damaged, replace the drive plate.

      Fig 4: Inspecting Runout Of Drive Plate
      G05751209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002