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Exhaust Manifold: Removal

  1. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  3. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  4. REMOVE AIR CLEANER INLET COVER  (See REMOVAL )
  5. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  6. REMOVE INTAKE AIR CONNECTOR PIPE  (See REMOVAL )
  7. REMOVE V-RIBBED BELT  (See REMOVAL )
  8. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  9. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  10. REMOVE NO. 1 ENGINE UNDER COVER  (See REPLACEMENT )
  11. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER  (See REMOVAL )
  12. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  13. REMOVE NO. 2 DIFFERENTIAL SUPPORT PROTECTOR  (See REMOVAL )
  14. REMOVE NO. 1 DIFFERENTIAL SUPPORT PROTECTOR  (See REMOVAL )
  15. REMOVE NO. 6 ROCKER PANEL MOULDING PROTECTOR  (See REMOVAL  )
  16. REMOVE NO. 5 ROCKER PANEL MOULDING PROTECTOR  (See REMOVAL  )
  17. REMOVE REAR FLOOR SIDE MEMBER COVER LH  (See REMOVAL  )
  18. REMOVE REAR FLOOR SIDE MEMBER COVER RH  (See REMOVAL  )
  19. REMOVE FRONT FLOOR COVER LH  (See REMOVAL  )
  20. REMOVE FRONT FLOOR COVER RH  (See REMOVAL  )
  21. REMOVE FRONT FLOOR CENTER BRACE  (See REMOVAL  )
  22. DISCONNECT HEATED OXYGEN SENSOR  (See REMOVAL  )
  23. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL  )
  24. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY  (See REMOVAL  )
  25. REMOVE FRONT WHEEL 
  26. REMOVE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  27. REMOVE FRONT STABILIZER LINK ASSEMBLY RH  (See REMOVAL )
  28. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY LH  (See REMOVAL )
  29. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY RH  (See REMOVAL )
  30. REMOVE REAR ENGINE UNDER COVER LH  (See REMOVAL )
  31. REMOVE REAR ENGINE UNDER COVER RH  (See REMOVAL )
  32. REMOVE FRONT STABILIZER NO. 1 BRACKET LH  (See REMOVAL )
  33. REMOVE FRONT STABILIZER NO. 1 BRACKET RH  (See REMOVAL )
  34. REMOVE FRONT STABILIZER BAR  (See REMOVAL )
  35. REMOVE FRONT STABILIZER BAR NO. 1 BUSH  (See REMOVAL )
  36. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH  (See REMOVAL )
  37. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH  (See REMOVAL )
  38. REMOVE GENERATOR ASSEMBLY  (See REMOVAL )
  39. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)  (See REMOVAL )
  40. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)  (See REMOVAL )
  41. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)  (See REMOVAL )
  42. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)  (See DISASSEMBLY )
  43. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE  (See REMOVAL )
  44. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Disconnect the air fuel ratio sensor connector.
      Fig 1: Locating Air Fuel Ratio Sensor Connector
      G04943749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and No. 1 exhaust manifold heat insulator.
      Fig 2: Locating No. 1 Exhaust Manifold Heat Insulator And Bolts
      G04943750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH 
    1. Remove the 8 nuts and exhaust manifold RH.
      Fig 3: Locating Exhaust Manifold And Nuts
      G04943751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket.
      Fig 4: Removing Exhaust Manifold Gasket
      G04943752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Disconnect the air fuel ratio sensor connector.
      Fig 5: Locating Air Fuel Ratio Sensor Connector
      G04943753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
      Fig 6: Locating No. 2 Exhaust Manifold Heat Insulator And Bolts
      G04943754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Remove the 8 nuts and exhaust manifold LH.
      Fig 7: Locating Exhaust Manifold Nuts
      G04943755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket.
      3. Fig 8: Identifying Exhaust Manifold Gasket
      G05854557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE AIR FUEL RATIO SENSOR (for Bank 1)  (See REMOVAL )
  49. REMOVE AIR FUEL RATIO SENSOR (for Bank 2)  (See REMOVAL )
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