Air Conditioning: Condenser: Installation

1. Using pliers, install the cooler dryer.
   Fig 1: Installing Cooler Dryer

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2. Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

   Compressor oil: 

   ND-OIL 8 or equivalent 

3. Install the O-ring to the cap.
   Fig 2: Installing O-Ring To Cap

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4. Using a 14 mm socket hexagon wrench, install the cap to the modulator.

   Torque: 4.1 N*m (42 kgf*cm, 36 in.*lbf) 

   Fig 3: Installing Cap To Modulator

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1. Install the cooler condenser with the 4 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   Fig 4: Installing Cooler Condenser With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

   Compressor oil: 

   ND-OIL 8 or equivalent 

3. Install the O-ring to the cooler refrigerant liquid pipe.
4. Install the cooler refrigerant liquid pipe to the cooler condenser with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 5: Locating Cooler Condenser Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • When tightening the bolt, do not allow any tools to contact the pipe.
   • When tightening the bolt, hold a part of the pipe near the connector.

1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

   Compressor oil: 

   ND-OIL 8 or equivalent 

3. Install the O-ring to the cooler refrigerant discharge hose.
4. Install the cooler refrigerant discharge hose to the cooler condenser with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 6: Identifying Discharge Hose Sub-Assembly And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • When tightening the bolt, do not allow any tools to contact the pipe.
   • When tightening the bolt, hold a part of the pipe near the connector.

1. Attach the wire harness to the upper support with the 5 clamps.
   Fig 7: Locating Upper Support With Clamps

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2. Install the upper support with the 5 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 8: Locating Upper Support With Bolts

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3. Attach the 2 clamps to the radiator support LH and RH side.
4. Connect the 3 connectors.

1. Install the cover with the 3 screws and attach the claw.
   Fig 10: Locating Hood Lock Control Cable Cover Claw And Screw

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1. Install the sensor with the 3 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

2. Connect the connector.

1. Install the duct seal with the 2 clips.
   Fig 11: Locating Millimeter Wave Radar Sensor Assembly

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1. w/ Intuitive Parking Assist system: Connect the No. 4 engine room main wire connector.
2. Connect the 2 fog light connectors and install the front bumper.
3. Attach the 5 claws and connect the front bumper as shown in the illustration.

   HINT:

   Use the same procedures for the RH side and LH side.

   Fig 12: Identifying Front Bumper Claws

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4. Install the bumper seal bracket.

   HINT:

   Use the same procedures for the RH side and LH side.

   Fig 13: Identifying Bumper Seal Bracket And Clip

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5. Install the bolt and 8 screws.
   Fig 14: Identifying Bumper Bolt And Screw

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1. Install the 2 clips.

HINT:

Use the same procedures described for the LH side.

Fig 15: Identifying Front Fender Liner And Screws

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1. Install the extension pad with the 3 screws.

HINT:

Use the same procedures described for the LH side.

HINT:

Use the same procedures described for the LH side.

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.