Inspection Procedure
- READ VALUE USING Intelligent tester OR TECHSTREAM (STOP LIGHT SWITCH)
- Check the DATA LIST for proper functioning of the stop light switch
- Intelligent tester
CCS
DIAGNOSTIC NOTE NORMAL CONDITION CHARTTester Display Measurement Item/Range Normal Condition STP LIGHT SW1 M Stop light switch signal (Main CPU)/ON or OFF ON Brake pedal is depressed
OFF Brake pedal is released - Techstream
CCS
DIAGNOSTIC NOTE NORMAL CONDITION CHARTTester Display Measurement Item/Range Normal Condition Stop Light SW M-CPU Stop light switch signal (Main CPU)/ON or OFF ON Brake pedal is depressed
OFF Brake pedal is released - Intelligent tester
OK: Display changes according to brake pedal operation described in the above table.
NG: Go to step 2
OK: REPLACE HYBRID VEHICLE CONTROL ECU (See REMOVAL ).
- Check the DATA LIST for proper functioning of the stop light switch
- INSPECT FUSE (STOP, ECU-IG)
- Remove the STOP fuse from the main body ECU.
- Remove the ECU-IG fuse from the engine room No. 2 junction block.
- Measure the resistance according to the value (s) in the table below
Standard resistance
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Condition Specified Condition STOP fuse Always Below 1 Ω ECU-IG fuse Always Below 1 Ω NG: REPLACE FUSE
OK: Go to next step
- INSPECT STOP LIGHT SWITCH ASSEMBLY
- Remove the stop light switch (see STOP LIGHT SWITCH ).
- Measure the resistance according to the value (s) in the table below.
Standard resistance
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Switch Condition Specified Condition 1 - 2 Pushed Below 1 Ω 1 - 2 Not pushed 10 kΩ or higher 3 - 4 Not pushed Below 1 Ω 3 - 4 Pushed 10 kΩ or higher NG: REPLACE STOP LIGHT SWITCH ASSEMBLY (See STOP LIGHT SWITCH ).
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BATTERY)
- Disconnect the A75 and A76 ECU connectors.
- Measure the voltage according to the value (s) in the table below.
Standard voltage
TESTER CONNECTION SPECIFIED CONDITION CHARTTester Connection Switch Condition Specified Condition A75-1 (STP) - Body ground Brake pedal is depressed 11 to 14 V A75-1 (STP) - Body ground Brake pedal is released Below 1V A76-6 (ST1-) - Body ground Power switch is ON (IG), brake pedal is released 11 to 14 V A76-6 (ST1-) - Body ground Power switch is ON (IG), brake pedal is depressed Below 1 V
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE HYBRID VEHICLE CONTROL ECU (See REMOVAL ).