FixVault

Battery Smart Unit: Removal

  1. REMOVE HV BATTERY 

    See REMOVAL 

  2. REMOVE NO. 1 HV BATTERY SHIELD SUB-ASSEMBLY  (See REMOVAL  )
  3. REMOVE POWER STEERING CONVERTER WIRE  (See REMOVAL  )
  4. REMOVE NO. 1 HV BATTERY COVER INTAKE DUCT  (See REMOVAL  )
  5. REMOVE CONDENSER  (See REMOVAL  )
  6. REMOVE UPPER HV BATTERY COVER SUB-ASSEMBLY  (See REMOVAL  )
  7. REMOVE HYBRID VEHICLE CONVERTER  (See REMOVAL  )
  8. REMOVE HV BATTERY TERMINAL BLOCK  (See REMOVAL  )
  9. REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY  (See REMOVAL  )
  10. REMOVE BATTERY SMART UNIT 
    CAUTION: Wear insulated gloves.
    1. Disconnect the 3 connectors from the battery smart unit.
      NOTE: Insulate the connectors of the removed high voltage wires with insulating tape.
      Fig 1: Locating Battery Smart Unit Connectors
      G05780884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and battery voltage sensor