FixVault

Active Height Control Pump And Motor: Reassembly

  1. INSTALL NO. 1 HEIGHT CONTROL BOLT CUSHION 
    1. Install the 3 bolt cushions and 3 bolt holders to the pump and motor.
  2. INSTALL HEIGHT CONTROL RESERVOIR ASSEMBLY 
    1. Using a 5 mm hexagon wrench, install the reservoir with the 5 bolts.

      Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf) 

    Fig 1: Locating Reservoir Bolts
    G05761370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HEIGHT CONTROL COMPRESSOR BRACKET ASSEMBLY 
    1. Install the bracket with the 3 nuts.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    Fig 2: Locating Height Control Compressor Bracket And Nuts
    G05761369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT NO. 4 FRAME WIRE 
    1. Connect the 2 connectors, clamp and frame wire.
    Fig 3: Locating Connectors, Clamp And Frame Wire
    G05761374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HEIGHT CONTROL CAP TO RESERVOIR HOSE 
    1. Install the hose to the reservoir tank, and push the connector up to attach it.
      Fig 4: Pushing Connector Up To Attach It
      G05761375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the hose, 2 breather plugs and 3 clips to the reservoir hose.
    Fig 5: Identifying Breather Plugs And Clips
    G05761366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL HEIGHT CONTROL HOSE ASSEMBLY 
    1. Install the hose to the reservoir and motor with the 2 clips.
    2. Connect the clamp to the reservoir.
      Fig 6: Locating Reservoir Clamp And Clip
      G05761365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check that the direction of the hose clip is as shown in the illustration.
    Fig 7: Checking Direction Of Hose Clip
    G05761378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002