Front Axle Hub: Installation

1. Using SST and a press, install a new front axle hub bearing to the steering knuckle.

   SST 09950-60020 (09951 -00810), 09950-70010 (09951-07100) 

1. Install the disc brake dust cover to the steering knuckle with the 4 bolts.

   Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf) 

   Fig 1: Installing Front Axle Hub Bearing To Steering Knuckle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the front axle hub sub-assembly.

   SST 09608-32010, 09950-60020 (09951-00810), 09950-70010 (09951-07100) 

   Fig 2: Installing Front Axle Hub Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using snap ring pliers, install a new front axle hub hole snap ring.
   Fig 3: Installing Front Axle Hub Hole Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a hammer, install the bearing dust deflector No. 1.

   SST 09316-60011 (09316-00011,09316-00031), 09608-32010 

   HINT:

   Align the hole for the speed sensor in the bearing dust deflector No.1 with the steering knuckle.

1. Install the front axle assembly to the front drive shaft assembly.
   NOTE:

   • Be careful not to damage the outboard joint boot and speed sensor rotor.
   • Prevent foreign matter from adhering to the speed sensor rotor.
     Fig 4: Installing Bearing Dust Deflector No. 1

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the front axle assembly to the front shock absorber assembly with the 2 bolts and nuts.

   Torque: 290 N*m (3,000 kgf*cm, 217 ft.*lbf) 

   HINT:

   Insert the bolt from the front side of the vehicle and tighten the nut.

1. Install the tie rod end to the steering knuckle with the nut.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

   Fig 5: Locating Steering Knuckle Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new cotter pin.
   NOTE: If the holes for the cotter pin are not aligned, tighten the castle nut up to 60° further.

1. Install the front disc brake caliper assembly with the 2 bolts to the steering knuckle.

   Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf) 

1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.
   Fig 6: Locating Brake Caliper Assembly And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be sure to perform this work for a new drive shaft.
   • Keep the threaded parts free of oil and foreign objects.
2. Using a socket wrench (30 mm), install a new axle hub nut.

   Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf) 

   NOTE: Stake the nut after inspecting for looseness and runout in the following steps.

1. Remove the 2 bolts, and separate the front disc brake caliper assembly.
   NOTE: Use a wire or an equivalent to keep the brake caliper from hanging down by the flexible hose.
Fig 7: Locating Brake Caliper Assembly And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front disc brake caliper assembly with the 2 bolts to the steering knuckle.

   Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf) 

   Fig 8: Locating Brake Caliper Assembly And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a chisel and hammer, stake the axle hub nut.
Fig 9: Locating Brake Caliper Assembly And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

(See  FRONT WHEEL ALIGNMENT  ) 

(See TEST MODE PROCEDURE )