Section 24 (Charging): Generator: Reassembly

WARNING: This page is about a different car, the 2007 Lexus SC 430. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL GENERATOR ROTOR ASSEMBLY
1. Place the drive end frame on the pulley.
2. Install the rotor to the drive end frame.
  
  Fig 1: Installing Rotor To Drive End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR COIL ASSEMBLY
1. Place the generator washer on the rotor.
  
  Fig 2: Placing Generator Washer On Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a 29 mm socket wrench and press, slowly press in the coil.
  
  Fig 3: Pressing Coil
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the coil with the 4 bolts.
  Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
  
  Fig 4: Locating Coil With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR PULLEY
1. Install the pulley to the rotor shaft by tightening the pulley nut by hand.
2. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
  SST 09820-63010
  
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
3. Check that SST (A) is secured to the pulley shaft.
  
  Fig 5: Installing Generator Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Mount SST (C) in a vise.
5. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
  
  Fig 6: Attaching Pulley Nut To SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. To tighten the pulley nut, turn SST (A) in the direction shown in the illustration.
  Torque: 111 N*m (1,132 kgf*cm, 82 ft.*lbf)
7. Remove the generator from SST (C).
  
  Fig 7: Removing Generator From SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Turn SST (B) and remove SST (A and B).
  
  Fig 8: Turning Generator From SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
1. Place the front seal plate onto the coil.
  
  Fig 9: Placing Front Seal Plate Onto Coil
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Place the brush holder on the coil.
  NOTE: Be careful of the holder's installation direction.
3. Install the 2 screws.
  Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)
4. Place the rear seal plate on the brush holder.
  
  Fig 10: Placing Rear Seal Plate On Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR REAR END COVER
1. Install the terminal insulator.
2. Install the end cover with the 3 nuts.
  Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf)