FixVault

Removable Roof Auxiliary Catch: Installation

WARNING: This page is about a different car, the 2007 Lexus SC 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL SLIDE ROOF LIMIT SWITCH 
    1. Install the 2 screws and limit switch to the auxiliary catch.
      Fig 1: Identifying Screws And Limit Switch
      G05294350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. TEMPORARILY INSTALL REMOVABLE ROOF AUXILIARY CATCH ASSEMBLY RH 
    1. Using a T30 "TORX" socket, temporarily install the auxiliary catch with the 2 screws.
    2. Connect the connector.
  3. ADJUST REMOVABLE ROOF AUXILIARY CATCH ASSEMBLY RH 
    1. Close the roof by its own weight from the half open position.
      Fig 2: Identifying Auxiliary Catch And Screws
      G05294351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the retract amount of the roof lock.
      1. Measure the distance A between the front header and roof panel at the point where the roof stops without locking.

        HINT:

        • Measure the retract amount without contact with the roof panel.
        • Mark the point at which the measurement was performed.
      2. Lock the roof and measure the distance B between the front header and roof panel.

        HINT:

        Measure at the same point as in the previous step.

        C (Retract amount of roof lock) = A - B

        Fig 3: Identifying Roof Lock Locked And Unlocked Position
        G05294352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 4: Identifying Roof Lock Clearance
        G05294353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Adjust the auxiliary catch.
      1. Using a T30 "TORX" socket, adjust the removable roof auxiliary catch assembly RH to mark C within the specified value.

        Standard: 

        C = 3.5 +-1 mm (0.14 +-0.04 in.) 

        If C is not as specified, adjust the catch by turning the adjusting screw. 

        Fig 5: Adjusting Auxiliary Catch
        G05294354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 6: Identifying Lock Screw And Adjusting Screw
        G05294355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T30 "TORX" socket, install the auxiliary catch with the 2 screws.

      Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

  4. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Install the roof headlining from the vehicle's rear direction.
      Fig 7: Identifying Roof Headlining
      G05294356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 clips.
      Fig 8: Identifying Clips
      G05294357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ROOF FRONT CORNER HEADLINING RH 
    1. Attach the 2 clips to install the corner headlining.
      Fig 9: Identifying Clips And Corner Headlining
      G05294358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL ROOF FRONT CORNER HEADLINING LH 

    HINT:

    Use the same procedures for the RH side.

  7. INSTALL MAP LIGHT ASSEMBLY 
    1. Install the map light with the 2 screws.
    2. Install the courtesy lens.
      Fig 10: Identifying Map Light And Screws
      G05294359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL VISOR HOLDER 
    1. Install the visor holder by turning it clockwise.
      Fig 11: Turning Visor Holder Clockwise
      G05294360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL VISOR ASSEMBLY RH 
    1. Install the visor with the 2 screws.
  10. INSTALL VISOR ASSEMBLY LH 

    HINT:

    Use the same procedures described for the RH side.

  11. INSTALL VISOR BRACKET COVER RH 
    1. Attach the 3 claws to install the cover.
      Fig 12: Identifying Claws And Cover
      G05294361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL VISOR BRACKET COVER LH 

    HINT:

    Use the same procedures described for the RH side.

  13. INSTALL FRONT PILLAR GARNISH RH 
    1. Attach the 2 clips to install the garnish.
      Fig 13: Identifying Clips And Garnish
      G05294362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT PILLAR GARNISH LH 

    HINT:

    Use the same procedures described for the RH side.

  15. INSTALL FRONT DOOR OPENING TRIM COVER RH 
    1. Install the front door opening trim cover.
      Fig 14: Identifying Front Door Opening Trim Cover
      G05294363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT DOOR OPENING TRIM COVER LH 

    HINT:

    Use the same procedures described for the RH side.

  17. INSTALL DOOR SCUFF PLATE ASSEMBLY RH 
    1. Attach the 5 clips and claw to install the scuff plate.
      Fig 15: Identifying Claw And Scuff Plate
      G05294364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL DOOR SCUFF PLATE ASSEMBLY LH 

    HINT:

    Use the same procedures described for the RH side.

  19. FULLY CLOSE ROOF PANEL 
    1. Fully close roof panel (see MANUAL CLOSE OPERATION  ).
  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  21. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the from the negative (-) terminal.