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Charging (Service Information): Generator: Installation: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the 2 generator brackets with the 2 bolts.
      Fig 1: Removing Generator Brackets Bolts
      GTY122146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m ( 204 kgf*cm, 15 ft.*lbf) 

    2. Install the generator assembly with the 2 bolts.
      Fig 2: Identifying Bolts And Generator
      GTY134507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m ( 438 kgf*cm, 32 ft.*lbf) 

    3. Install the bracket with the nut.
      Fig 3: Identifying Bracket Nut
      GTY132525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m ( 204 kgf*cm, 15 ft.*lbf) 

    4. Install the generator wire to terminal B with the nut (A).
      Fig 4: Disconnecting Generator Connector And Clamps
      GTY146219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m ( 100 kgf*cm, 87 in.*lbf) 

    5. Install the terminal cap.
    6. Install the clamp bracket with the bolt (B).

      Torque: 10 N*m ( 102 kgf*cm, 7 ft.*lbf) 

    7. Attach the 2 clamps, and connect the generator connector to the generator.
  2. INSTALL WIRE HARNESS 
    1. Install the wire harness with the 3 nuts (A).
      Fig 5: Disconnecting Wire Harness Connector
      GTY146015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m ( 102 kgf*cm, 7 ft.*lbf) 

    2. Connect the 2 connectors (B).
  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY  . Refer to INSTALLATION - Step 2
  4. INSTALL NO. 2 ENGINE COVER  . Refer to INSTALLATION - Step 28
  5. INSTALL RADIATOR INLET HOSE  . Refer to INSTALLATION - Step 6
  6. INSTALL V-RIBBED BELT  . Refer to INSTALLATION - Step 1
  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  . Refer to INSTALLATION - Step 93
  8. ADD ENGINE COOLANT  . Refer to ON-VEHICLE INSPECTION - Step 5
  9. CHECK FOR ENGINE COOLANT LEAKS  . Refer to ON-VEHICLE INSPECTION - Step 1
  10. INSTALL NO. 1 INLET AIR CLEANER  . Refer to INSTALLATION - Step 87
  11. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 115
  12. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 116
  13. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 118