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DTC C1267/67: Brake Pedal Load Sensing Switch: Procedure

  1. READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND BRAKE PEDAL LOAD SENSING SWITCH) 
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG).
    3. Select the Data List mode on the Techstream. Refer to DATA LIST / ACTIVE TEST .
      DATA LIST

      Tester Display Measurement Item / Range Normal Condition Diagnostic Note
      Stop Light SW Stop light switch / ON or OFF ON: Brake pedal depressed
      OFF: Brake pedal released
      -
      Brake Pedal Load Sensing SW Brake pedal load sensing switch / ON or OFF ON: Brake pedal depressed beyond the specified point
      OFF: Brake pedal not depressed beyond the specified point
      -
    4. Check that the stop light switch display and brake pedal load sensing switch display observed on the Techstream change according to brake pedal operation.

      OK

      The Techstream displays ON or OFF according to brake pedal operation.

    5. Slowly depress the brake pedal, and check when the stop light switch and brake pedal load sensing switch turn ON.

      OK

      First the stop light switch should turn ON, and then the brake pedal load sensing switch should turn ON.

      Result

      Result Proceed to
      OK A
      NG (The brake pedal load sensing switch does not turn on) B
      NG (The brake pedal load sensing switch turns on first) C

    C → See step   5 

    B → See step   3 

    A: Go to next step 

  2. RECONFIRM DTC 
    1. Turn the engine switch off.
    2. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    3. Start the engine.
    4. Perform a road test.
    5. Check if the same DTC is recorded. Refer to DTC CHECK / CLEAR .

      Result

      Result Proceed to
      DTC (C1267/67) is not output A
      DTC (C1267/67) is output B

    B → See step   7 

    A → See step   6 

  3. INSPECT BRAKE PEDAL LOAD SENSING SWITCH 
    Fig 1: Inspecting Brake Pedal Load Sensing Switch
    GTY109140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not remove the brake pedal load sensing switch from the brake pedal support assembly.
    • When there is a malfunction in the brake pedal load sensing switch, replace the brake pedal support assembly.
    1. Turn the engine switch off.
    2. Make sure that there is no looseness at the locking part and the connecting part of the connector.
    3. Disconnect the brake pedal load sensing switch connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      2 (FSW+) - 1 (GND) Brake pedal load sensing switch OFF
      (Brake pedal depressed)
      950 to 1050 Ω
      2 (FSW+) - 1 (GND) Brake pedal load sensing switch ON
      (Brake pedal released)
      203 to 223 Ω

    NG → See step   8 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - BRAKE PEDAL LOAD SENSING SWITCH) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connector.
      Fig 2: Identifying Connector Terminals
      GTY109141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the skid control ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A35-18 (FSW+) - A23-2 (FSW+) Always Below 1 Ω
      A35-18 (FSW+) - Body ground Always 10 kΩ or higher
      A23-1 (GND) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   7 

  5. CHECK BRAKE PEDAL AND STOP LIGHT SWITCH INSTALLATION 
    1. Turn the engine switch off.
    2. Check the brake pedal height and stop light switch installation. Refer to ADJUSTMENT .

      OK

      The brake pedal height and stop light switch installation are normal.

    NG → See step   9 

    OK → See step   8 

  6. CHECK FOR INTERMITTENT PROBLEMS (SYMPTOM SIMULATION). Refer to  DIAGNOSIS SYSTEM 
  7. REPLACE SKID CONTROL ECU. Refer to  REMOVAL 
  8. REPLACE BRAKE PEDAL SUPPORT ASSEMBLY (BRAKE PEDAL LOAD SENSING SWITCH). Refer to  REMOVAL 
  9. ADJUST BRAKE PEDAL OR STOP LIGHT SWITCH. Refer to  ADJUSTMENT