Headlight Assembly: Reassembly

INSTALL FRONT BUMPER BAR REINFORCEMENT LH
1. Install the front bumper bar reinforcement LH with the 2 screws.
INSTALL HEADLIGHT GASKET
1. Install a new headlight gasket.
INSTALL HEADLIGHT CONTROL ECU LH
1. Pass the headlight control ECU socket through the headlight assembly.
  NOTE: Be careful not to damage the reflector or headlight housing with the headlight control ECU socket.
2. Connect the connector.
3. Install the swivel motor with the 3 screws.
  NOTE: Align the cutout parts of the swivel motor shaft with the cutout parts of the reflector to install the swivel motor.
  
  Fig 2: Locating Headlight Swivel Motor Connector With Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLIGHT SWIVEL MOTOR
1. Connect the connector.
2. Install the cover with the 3 screws.
3. Fix the headlight control ECU'S power supply wire harness to the headlight interior's clip.
  
  Fig 3: Locating Headlight Swivel Motor Connector And Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the headlight control ECU with the 4 screws.
  NOTE: As the screws are self tapping screws, make sure no fragments enter the interior of the headlight during the procedure.
  
  Fig 4: Identifying Headlight Control ECU With Mounting Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the headlight protector with the screw.
  
  Fig 5: Identifying Headlight Protector With Mounting Screw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Fix the headlight control ECU socket's harness to the headlight interior's 2 clips.
INSTALL HEADLIGHT LEVELING MOTOR LH
1. Connect the tip of the headlight leveling motor LH with the reflector.
  
  Fig 6: Identifying Headlight Interior's Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the headlight levering motor in the direction indicated by the arrow and install it.
3. Connect the connector.
  
  Fig 7: Turning Headlight Levering Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SIDE MARKER LIGHT BULB
1. Turn the front side marker light bulb in the direction indicated by the arrow and install it.
2. Connect the connector.
  
  Fig 8: Turning Front Side Marker Light Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CLEARANCE LIGHT BULB
1. Turn the clearance light bulb in the direction indicated by the arrow and install it.
2. Connect the connector.
  
  Fig 9: Turning Clearance Light Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT TURN SIGNAL LIGHT BULB
1. Turn the front turn signal light bulb in the direction indicated by the arrow and install it.
2. Connect the connector.
  
  Fig 10: Turning Front Turn Signal Light Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the cover in the direction indicated by the arrow and install it.
  
  Fig 11: Turning Front Signal Light Bulb Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 HEADLIGHT BULB
1. Connect the connector.
2. Turn the No. 1 headlight bulb in the direction indicated by the arrow and install it.
  NOTE: Do not touch the glass part of the bulb.
  
  Fig 12: Turning No. 1 Headlight Bulb
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the cover in the direction indicated by the arrow and install it.
INSTALL DISCHARGE HEADLIGHT BULB
1. Lock the set spring and install the discharge headlight bulb.
  NOTE: Do not touch the glass part of the bulb.
  
  Fig 13: Turning No. 1 Headlight Bulb Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the headlight control ECU in the direction indicated by the arrow and install the socket.
  NOTE: Install the socket so that the wire harness is pointed downwards.
  
  Fig 14: Turning Headlight Control ECU
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the back cover in the direction indicated by the arrow and install it.
INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY (w/ Headlight Cleaner System) (See INSTALLATION )