Valve Body Assembly: Installation

INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the spring and check ball body.
  
  Fig 1: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align the groove of the manual valve with the lever pin.
  
  Fig 2: Aligning Groove Of Manual Valve With Lever Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 17 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  21 mm (0.83 in.) for bolt A
  
  31 mm (1.22 in.) for bolt B
  
  64 mm (2.52 in.) for bolt C
  
  Fig 3: Locating Transmission Case Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the detent spring and detent spring cover with the bolt.
  NOTE: Make sure to install the detent spring so that its roller is perpendicularly at the center of the manual valve lever.
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 4: Locating Detent Spring And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 8 connectors to the solenoid valves.
6. Connect the oil pressure switch connector.
7. Coat a new O-ring with ATF and install to the ATF temperature sensor.
8. Install the ATF temperature sensor and lock plate with the bolt.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 5: Locating Solenoid Valves Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF and install it to the oil strainer.
  NOTE: Ensure that the O-ring is not twisted or pinched.
  
  Fig 6: Identifying O-Ring With ATF
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer to the valve body with the 4 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  Fig 7: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install the 3 magnets to the oil pan.
  
  Fig 8: Identifying Magnets To Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new gasket and the oil pan to the transmission case with the 9 bolts.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 9: Locating Automatic Transmission Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
  - Install the gasket so that there is no slack in the gasket, and that the seal surface's entire circumference is level.
  - Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
  - When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.
  Fig 10: Identifying Correct And Incorrect Seal Surface Area
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSTALL COWL TOP VENTILATOR LOUVER (See INSTALLATION )
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (see AUTOMATIC TRANSMISSION FLUID ).
CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
1. After replacing the valve body or solenoid valve, certain procedures are necessary (see PRECAUTION ).
PERFORM INITIALIZATION
1. Perform initialization (see INITIALIZATION ).
  NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.