FixVault

Front Bumper: Installation

  1. INSTALL FRONT BUMPER BAR REINFORCEMENT LH 
    1. Install the bumper bar reinforcement with the 2 screws.
      Fig 1: Identifying Front Bumper Bar Reinforcement LH Screws
      G06197749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT BUMPER BAR REINFORCEMENT RH 

    HINT:

    Use the procedure described for the LH side.

  3. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Attach the claws to install the retainer.
    2. Install the screw.
      Fig 2: Identifying Front Bumper Side Retainer LH Screw
      G04946433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT:

    Use the procedure described for the LH side.

  5. INSTALL RADIATOR SUPPORT OPENING COVER 
    1. Install the radiator support opening cover with the 2 clips.
      Fig 3: Identifying Radiator Support Opening Cover Clips
      G04946432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT SUSPENSION LOWER CROSSMEMBER 
    1. Install the lower crossmember with the 4 bolts and 3 clips.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      Fig 4: Identifying Front Suspension Lower Crossmember Clips And Bolts
      G04946431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT BUMPER LOWER ABSORBER 
    1. Install the lower absorber.
      Fig 5: Identifying Front Bumper Lower Absorber
      G04946430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Install the reinforcement with the 6 bolts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

    2. Connect the cooler thermistor connector.
    3. w/ Air Suspension:

      Install the height control cleaner to the reinforcement.

    4. w/ Headlight Cleaner System:

      Attach the headlight cleaner hose clamps.

      Fig 6: Identifying Front Bumper Reinforcement Bolts
      G04946429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Install the energy absorber.
      Fig 7: Identifying Front Bumper Energy Absorber
      G04946428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT BUMPER COVER 
    1. Connect the 2 fog light connectors and install the front bumper.
    2. w/ Intuitive Parking Assist System:

      Connect the No. 4 engine room main wire connector and install the front bumper.

    3. Attach the 6 claws to the connect the front bumper, as shown in the illustration.

      HINT:

      Use the same procedure for the RH and LH sides.

      Fig 8: Identifying Front Bumper Cover Claws
      G04950727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the bumper seal bracket and attach the clip.

      HINT:

      Use the same procedure for the RH and LH sides.

      Fig 9: Identifying Bumper Seal Bracket Clip
      G04950703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 8 screws.
      Fig 10: Identifying Front Bumper Screws
      G06192126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT FENDER LINER LH 
    1. Position the groove on the 2 pin hold clips vertically and insert the 2 clips to install them.
      NOTE: Make sure that the groove on the pin hold clip is positioned vertically.
      Fig 11: Identifying Front Fender Liner LH Clips
      G04950730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT FENDER LINER RH 

    HINT:

    Use the procedure described for the LH side.

  13. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 
    1. for 2WD:

      Install the extension pad with the 3 screws.

      Fig 12: Identifying Front Wheel Opening Extension Pad LH Screws - 2WD
      G04950700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for AWD:

      Install the extension pad with the 6 screws.

      Fig 13: Identifying Front Wheel Opening Extension Pad LH Screws - AWD
      G06197738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 

    HINT:

    Use the procedure described for the LH side.

  15. INSTALL FRONT FENDER WHEEL OPENING MOLDING LH (See  INSTALLATION   ) 
  16. INSTALL FRONT FENDER WHEEL OPENING MOLDING RH 

    HINT:

    Use the procedure described for the LH side.

  17. INSTALL RADIATOR GRILLE ASSEMBLY (See  INSTALLATION   ) 
  18. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  19. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY  (See INSTALLATION )
  20. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  21. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  23. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  24. PERFORM INITIALIZATION 
    1. Perform initialization (See INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  25. CHECK SRS WARNING LIGHT 
    1. Check the SRS warning light (See DIAGNOSIS SYSTEM ).