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HV Relay Assembly: Removal

WARNING: This page is about a different car, the 2008 Lexus LS 600hL. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE HV BATTERY 

    See REMOVAL 

  2. REMOVE NO. 1 HV BATTERY SHIELD SUB-ASSEMBLY  (See REMOVAL  )
  3. REMOVE POWER STEERING CONVERTER WIRE  (See REMOVAL  )
  4. REMOVE NO. 1 HV BATTERY COVER INTAKE DUCT  (See REMOVAL  )
  5. REMOVE CONDENSER  (See REMOVAL  )
  6. REMOVE UPPER HV BATTERY COVER SUB-ASSEMBLY  (See REMOVAL  )
  7. REMOVE HYBRID VEHICLE CONVERTER  (See REMOVAL  )
  8. REMOVE HV BATTERY TERMINAL BLOCK 
    CAUTION: Wear insulated gloves.
    1. Remove the 3 nuts, bolt and HV battery terminal block.
  9. REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY 
    CAUTION: Wear insulated gloves.
    Fig 1: Locating HV Battery Terminal Block And Nuts
    G05780889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the 5 connectors from the HV battery junction block assembly.
      NOTE: Insulate the connectors of the removed high voltage wires with insulating tape.
      Fig 2: Identifying HV Battery Junction Block Assembly And Connector
      G05780890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut, 2 bolts and HV battery junction block assembly.
      Fig 3: Locating HV Battery Junction Block Assembly And Nut
      G05780891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE ELECTRIC VEHICLE FUSE 
    1. Remove the 4 bolts and 2 electric vehicle fuses.
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