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Windshield Glass: Installation: Installation

  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
      Fig 1: View Of No. 2 Windshield Glass Stoppers Location
      GTY278330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch - -

      Standard Dimension

      Area Dimension
      A 40.0 mm (1.575 in.)
      B 30.0 mm (1.181 in.)
      C 25.0 mm (0.984 in.)
      D 14.2 mm (0.559 in.)

      HINT: 

      Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
      Fig 2: Identifying No 1 Windshield Glass Stoppers To Vehicle Body
      GTY115703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the new windshield outside moulding, as shown in the illustration.
      Fig 3: Identifying New Windshield Outside Moulding Dimension
      GTY272288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side

      Standard Dimension

      Area Dimension
      a 2.0 mm (0.0787 in.)
  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM 
    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
      • Install the new adhesive dam along the ceramic notches.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the new adhesive dam onto the windshield glass, as shown in the illustration.
      Fig 4: Locating Adhesive Dam
      GTY262265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch *2 Dam Center Line

      Standard Dimension

      Area Dimension
      a 9.5 mm (0.374 in.)
      NOTE:

      Install the new adhesive dam along the dam reference line.

  5. INSTALL WINDSHIELD GLASS 
    1. Position the glass.
      Fig 5: Identifying Windshield Glass Matchmarks
      GTY263141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the glass in the correct position.
      2. Check that the whole contact surface of the glass rim is perfectly even.
      3. Place reference marks between the glass and vehicle body.
        NOTE:

        Check that the stoppers are attached to the vehicle body correctly.

        HINT: 

        When reusing the glass, check and correct the reference mark positions.

      4. Remove the glass.
    2. Using a brush, coat the exposed part of the vehicle body with Primer M.
      Fig 6: Identifying Correct Primer Location
      GTY286558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush
      *2 Primer Mk
      *3 Adhesive
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer M for later use.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      Fig 7: Identifying Primer Dam Center Line
      GTY285110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Dam Center Line - -

      Standard Dimension

      Area Dimension
      a 10.2 mm (0.402 in.)
      b 4.0 mm (0.158 in.)
      c 7.0 mm (0.276 in.)
      d 10.2 mm (0.402 in.)
      e 3.0 mm (0.118 in.)
      f 4.0 mm (0.158 in.)
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive as shown in the illustration.
        Fig 8: Identifying Glass Adhesive Location
        GTY282504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *1 Adhesive *2 Adhesive Center Line

        Standard Dimension

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 10.2 mm (0.402 in.)
        d 10.2 mm (0.402 in.)
        e 3.0 mm (0.118 in.)
    5. Install the glass.
      1. Using suction cups, position the glass so that the reference marks are aligned, and press it in gently along the rim. (When reusing the glass)
        Fig 9: Identifying Suction Cups To Glass Location
        GTY285217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Matchmark
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Using suction cups, position the glass so that the reference marks are aligned, and press it in gently along the rim. (When replacing the glass with a new one)
        Fig 10: Identifying Body Press Line Location
        GTY264541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Matchmark
        *2 Body Press Line
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      3. Lightly press the front surface of the glass to ensure a close fit.

        HINT: 

        Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

      4. Using a scraper, remove any excess or protruding adhesive.
        Fig 11: View Of Removing Any Excess Or Protruding Adhesive
        GTY285455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Windshield
        *2 Dam
        *3 Adhesive
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

        HINT: 

        Apply adhesive onto the glass rim.

    6. Connect each connector.
  6. INSPECT FOR LEAK AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with a sealer gun.
  7. TEMPORARILY TIGHTEN ROOF HEADLINING ASSEMBLY  . Refer to INSTALLATION - Step 1
  8. INSTALL VISOR HOLDER (for LH Side)  . Refer to INSTALLATION - Step 2
  9. INSTALL VISOR HOLDER (for RH Side) 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  10. INSTALL ROOF HEADLINING ASSEMBLY  . Refer to INSTALLATION - Step 1
  11. INSTALL INNER REAR VIEW MIRROR ASSEMBLY  . Refer to INSTALLATION - Step 1
  12. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER  . Refer to INSTALLATION - Step 2
  13. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)  . Refer to INSTALLATION - Step 1
  14. INSTALL RAIN SENSOR (w/ Rain Sensor)  . Refer to INSTALLATION - Step 2
  15. INSTALL FRONT ROOF PROTECTOR LH  . Refer to INSTALLATION - Step 7
  16. INSTALL FRONT ROOF PROTECTOR RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  17. INSTALL VISOR ASSEMBLY LH  . Refer to INSTALLATION - Step 9
  18. INSTALL VISOR BRACKET COVER (for LH Side)  . Refer to INSTALLATION - Step 10
  19. INSTALL VISOR ASSEMBLY RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  20. INSTALL VISOR BRACKET COVER (for RH Side) 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  21. INSTALL MAP LIGHT ASSEMBLY  . Refer to INSTALLATION - Step 13
  22. INSTALL FRONT PILLAR GARNISH LH  . Refer to INSTALLATION - Step 14
  23. INSTALL FRONT DOOR OPENING TRIM COVER LH  . Refer to INSTALLATION - Step 15
  24. INSTALL DOOR SCUFF PLATE ASSEMBLY LH  . Refer to INSTALLATION - Step 16
  25. INSTALL FRONT PILLAR GARNISH RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  26. INSTALL FRONT DOOR OPENING TRIM COVER RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  27. INSTALL DOOR SCUFF PLATE ASSEMBLY RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  28. CLOSE METALTOP ROOF  . Refer to INSTALLATION - Step 20
  29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 4
  31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 5
  32. INSTALL FRONT WIPER ARM HEAD CAP  . Refer to INSTALLATION - Step 6
  33. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  34. INSTALL ROOF DRIP SIDE FINISH MOULDING LH  . Refer to INSTALLATION - Step 4
  35. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  36. INSTALL ROOF DRIP SIDE FINISH MOULDING RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  37. INSTALL FRONT UPPER FENDER PROTECTOR LH  . Refer to INSTALLATION - Step 12
  38. INSTALL FRONT UPPER FENDER PROTECTOR RH 

    HINT: 

    Use the same procedure for the RH side and the LH side.

  39. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 14
  40. INSTALL ENGINE ROOM SIDE COVER RH  . Refer to INSTALLATION - Step 15
  41. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 3
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