Windshield Glass: Installation: Installation

1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
   Fig 1: Identifying No. 2 Windshield Glass Stoppers Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A	Back Side	-	-
   *1	Ceramic Notch	*2	Windshield glass edge side

   Standard Dimension

   Area	Dimension
   a	13.7 to 14.7 mm (0.539 to 0.578 in.)

   NOTE:

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
   Fig 2: Identifying No. 1 Windshield Glass Stopper (for 2-piece Type)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install the windshield outside moulding onto the windshield glass as shown in the illustration.
   Fig 3: Identifying Windshield Outside Moulding (Back Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A

   Back Side

1. Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.
   Fig 4: Identifying Windshield Glass Adhesive Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   STANDARD MEASUREMENT
   
   

   Area	Specified Condition
   a	2820 to 2830 mm (111.0 to 111.4 in.)

2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
   Fig 5: Identifying Windshield Glass Adhesive Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A	Back Side	-	-
   *1	Primer G	*2	Ceramic Notch

   Standard Dimension

   Area	Dimension
   a	16.0 mm (0.630 in.) or more
   b	12.0 mm (0.472 in.) or more

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.
   Fig 6: Identifying Windshield Glass Adhesive Dam And Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A	Back Side	-	-
   *1	Ceramic Notch	*2	Windshield Glass Adhesive Dam

   Standard Dimension

   Area	Dimension
   a	9.5 mm (0.374 in.)
   b	6.5 mm (0.256 in.)

1. Position the windshield glass sub-assembly.
   Fig 7: Placing Matchmarks On Windshield Glass Sub-Assembly And Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   1. Using suction cups, place the windshield glass sub-assembly in the correct position.
   2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
   3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
      NOTE:

      Check that the windshield glass stoppers are attached to the vehicle body correctly.

   4. Remove the windshield glass sub-assembly.
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 8: Coating Installation Surface On Vehicle Body With Primer M Using Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Primer M	*2	Brush
   *3	Adhesive	*4	Edge of Curved Surface
   *a	CORRECT	*b	WRONG

   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   Fig 9: Coating Application Area Of Adhesive With Primer G Using Brush

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A	Back Side	-	-
   *1	Primer G	*2	Ceramic Notch
   *3	Adhesive Center	-	-

   Standard Dimension

   Area	Dimension
   a	11.0 mm (0.433 in.) or more
   b	7.0 mm (0.276 in.) or more
   c	19.0 mm (0.748 in.) or more

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   • Apply Primer G onto the ceramic notches.
   • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.
      Fig 10: Applying Adhesive To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Nozzle

      Standard Dimension

      Area	Dimension
      a	8.0 mm (0.315 in.) or more
      b	12.0 mm (0.472 in.) or more

      HINT: 

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
      Fig 11: Applying Adhesive To Windshield Glass Sub-Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A	Back Side	-	-
      *1	Adhesive	*2	Ceramic Notch
      *3	Adhesive Center	-	-

      Standard Dimension

      Area	Dimension
      a	9.4 to 10.7 mm (0.370 to 0.421 in.)
      b	3.0 mm (0.118 in.)
      c	6.5 mm (0.256 in.)
      d	8.0 mm (0.315 in.)

      HINT: 

      Apply adhesive onto the ceramic notches.

5. Install the windshield glass sub-assembly.
   Fig 12: Placing Matchmarks On Windshield Glass Sub-Assembly And Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass sub-assembly.
   2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.
      Fig 13: Identifying Adhesive Applying Area Onto Windshield Glass Rim

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Dam
      *2	Adhesive
      *3	Windshield

      HINT: 

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
      NOTE:

      Do not drive the vehicle for the time described in the table below.

      Minimum Time

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. w/ Front Window Deicer System:
   1. Engage the 3 clamps.
   2. Connect the connector.

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

1. Return the front section of the roof headlining assembly to the original position.

HINT: 

Use the same procedure as for the LH side.

HINT: 

Use the same procedure as for the LH side.

HINT: 

Use the same procedure as for the LH side.

HINT: 

Use the same procedure as for the LH side.

HINT: 

Use the same procedure as for the LH side.