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Windshield Glass: Installation: Installation

  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER 
    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
      Fig 1: Identifying New No. 2 Windshield Glass Stoppers
      GTY274517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Ceramic Notch - -

      Standard Dimension

      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER 
    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
      Fig 2: Identifying New No. 1 Windshield Glass Stoppers
      GTY259503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING 
    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the windshield outside moulding onto the windshield glass, as shown in the illustration.
      Fig 3: Identifying Windshield Outside Molding
      GTY265080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
  4. INSTALL WINDOW GLASS ADHESIVE DAM 
    1. Using a brush or sponge, coat the application area of a new window glass adhesive dam with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the window glass adhesive dam onto the windshield glass, as shown in the illustration.
      Fig 4: Identifying Window Glass Adhesive Dam
      GTY275472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side
      *1 Ceramic Notch

      Standard Dimension

      Area Dimension
      a 7.0 mm (0.275 in.)
  5. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY 
    1. Position the windshield glass sub-assembly.
      Fig 5: Placing Matchmarks On Windshield Glass Sub-Assembly And Vehicle Body
      GTY263114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, place the windshield glass sub-assembly in the correct position.
      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.
      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
        NOTE:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 6: Coating Surface With Primer M
      GTY267144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brush *2 Primer M
      *3 Adhesive *4 Edge of Curved Surface
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.
      Fig 7: Coating Surface With Primer G
      GTY262879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Back Side - -
      *1 Primer G - -

      Standard Dimension

      Area Dimension
      a 16.5 mm (0.649 in.) or more
      b 19.0 mm (0.748 in.) or more
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      • Apply Primer G onto the ceramic notches.
      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
    4. Apply adhesive to the glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.
        Fig 8: Cutting Off Tip Of Cartridge Nozzle
        GTY225761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        HINT: 

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.
        Fig 9: Applying Adhesive To Windshield Glass Sub-Assembly
        GTY265476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *A Back Side - -
        *1 Adhesive - -

        Standard Dimension

        Area Dimension
        a 9.5 mm (0.374 in.)
        b 3.0 mm (0.118 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)

        HINT: 

        Apply adhesive onto the ceramic notches.

    5. Install the windshield glass sub-assembly.
      Fig 10: Placing Matchmarks On Windshield Glass Sub-Assembly And Vehicle Body
      GTY263114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Matchmark
      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the windshield glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and windshield glass sub-assembly.
      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        HINT: 

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.
        Fig 11: Identifying Adhesive Applying Area Onto Windshield Glass Rim
        GTY232590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Dam
        *2 Adhesive
        *3 Windshield

        HINT: 

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.
        NOTE:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  6. INSPECT FOR LEAK AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  7. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the front section of the roof headlining assembly to the original position.
  8. INSTALL VISOR HOLDER  . Refer to INSTALLATION - Step 2
  9. INSTALL VISOR ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  10. INSTALL VISOR BRACKET COVER (for LH Side)  . Refer to INSTALLATION - Step 4
  11. INSTALL VISOR ASSEMBLY RH  . Refer to INSTALLATION - Step 5
  12. INSTALL VISOR BRACKET COVER (for RH Side)  . Refer to INSTALLATION - Step 6
  13. INSTALL ASSIST GRIP ASSEMBLY  . Refer to INSTALLATION - Step 7
  14. INSTALL LANE RECOGNITION CAMERA SENSOR ASSEMBLY (w/ Lane Keeping Assist System)  . Refer to INSTALLATION - Step 1
  15. INSTALL MAP LIGHT ASSEMBLY  . Refer to INSTALLATION - Step 2
  16. INSTALL FRONT ROOF TOP GARNISH (w/o Lane Keeping Assist System)  . Refer to INSTALLATION - Step 11
  17. INSTALL FRONT ROOF TOP GARNISH (w/ Lane Keeping Assist System)  . Refer to INSTALLATION - Step 12
  18. INSTALL FRONT PILLAR GARNISH LH  . Refer to INSTALLATION - Step 38
  19. INSTALL FRONT DOOR OPENING TRIM COVER LH  . Refer to INSTALLATION - Step 40
  20. INSTALL FRONT PILLAR GARNISH RH  . Refer to INSTALLATION - Step 47
  21. INSTALL FRONT DOOR OPENING TRIM COVER RH  . Refer to INSTALLATION - Step 49
  22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System)  . Refer to INSTALLATION - Step 1
  23. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System)  . Refer to INSTALLATION - Step 2
  24. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/o Automatic High Beam System)  . Refer to INSTALLATION - Step 3
  25. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ Automatic High Beam System)  . Refer to INSTALLATION - Step 4
  26. CLEAN WINDSHIELD GLASS (w/ Rain Sensor)  . Refer to REMOVAL - Step 3
  27. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)  . Refer to INSTALLATION - Step 1
  28. INSTALL RAIN SENSOR (w/ Rain Sensor)  . Refer to INSTALLATION - Step 2
  29. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)  . Refer to INSTALLATION - Step 3
  30. INSTALL WINDSHIELD OUTSIDE MOULDING LH  . Refer to INSTALLATION - Step 3
  31. INSTALL WINDSHIELD OUTSIDE MOULDING RH 
  32. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 5
  34. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 6
  35. INSTALL FRONT WIPER ARM HEAD CAP  . Refer to INSTALLATION - Step 7
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