Engine Assembly: Installation: Installation
- INSTALL FRONT ENGINE MOUNTING INSULATOR
- Install the 2 engine mounting insulators with the 2 nuts.
Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)
- Install the 2 engine mounting spacers.
- Install the 2 engine mounting insulators with the 2 nuts.
- INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
- Install the front suspension crossmember sub-assembly with the 2 nuts.
Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
- Install the front suspension crossmember sub-assembly with the 2 nuts.
- INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
- Using SST, hold the crankshaft.
- SST: 09213-38010
- SST: 09330-00021
- Clean the 10 bolt holes.
- Install the crankshaft angle sensor rotor.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
Align the pin hole of the crankshaft angle sensor rotor with the pin of the crankshaft.
- Install the drive plate and ring gear sub-assembly and drive plate spacer RR on to the crankshaft.
- Uniformly install and tighten 10 new bolts in the sequence shown in the illustration.
Torque: 30 N*m (301 kgf*cm, 22 ft.*lbf)
NOTE:- Do not reuse the drive plate and ring gear sub-assembly installation bolts.
- Do not impact or damage the drive plate and ring gear sub-assembly installation bolts. Be sure to handle them carefully.
- Mark the upside of each drive plate and ring gear sub-assembly installation bolt with paint.
- Retighten the drive plate and ring gear sub-assembly installation bolts 90° as shown in the illustration.
- Check that the painted marks are now at a 90° angle to the upside.
- Using SST, hold the crankshaft.
- INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY . Refer to INSTALLATION - Step 9
- INSTALL REAR ENGINE MOUNTING MEMBER
- Install the rear engine mounting member to the automatic transmission assembly with the 4 nuts.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
- Install the rear engine mounting member to the automatic transmission assembly with the 4 nuts.
- INSTALL AUTOMATIC TRANSMISSION ASSEMBLY . Refer to INSTALLATION - Step 5
- INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT . Refer to INSTALLATION - Step 11
- INSTALL STARTER ASSEMBLY . Refer to INSTALLATION - Step 1
- INSTALL GENERATOR ASSEMBLY . Refer to INSTALLATION - Step 1
- INSTALL COMPRESSOR AND PULLEY
- Using an E8 "TORX" socket, install the compressor and pulley with the 2 stud bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Install the compressor and pulley with the 2 bolts and 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT:
Tighten the bolts and nuts in the order shown in the illustration to install the compressor.
- Using an E8 "TORX" socket, install the compressor and pulley with the 2 stud bolts.
- INSTALL OIL COOLER TUBE
- Install the oil cooler tube with the 2 bolts and nut.
Bolt
Torque: 14 N*m (140 kgf*cm, 10 ft.*lbf)
Nut
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
- Connect the wire harness clamp.
- Install the oil cooler tube with the 2 bolts and nut.
- CONNECT WIRE HARNESS AND CONNECTORS . Refer to INSTALLATION - Step 6
- CONNECT BREATHER PLUG HOSE . Refer to INSTALLATION - Step 7
- INSTALL V-RIBBED BELT See step 1
- INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR . Refer to INSTALLATION - Step 2
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 1
- INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR . Refer to INSTALLATION - Step 3
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to INSTALLATION - Step 5
- INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR . Refer to INSTALLATION - Step 7
- INSTALL ENGINE MOUNTING DAMPER
- Install the 2 engine mounting dampers with the 2 bolts.
Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
- Install the 2 engine mounting dampers with the 2 bolts.
- INSTALL ENGINE UNDER COVER SUB-ASSEMBLY LH
- Install the engine under cover sub-assembly LH to the front suspension crossmember sub-assembly with the 2 clamps.
- INSTALL ENGINE UNDER COVER SUB-ASSEMBLY RH
- Install the engine under cover sub-assembly RH to the front suspension crossmember sub-assembly with the 2 clamps.
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE . Refer to INSTALLATION - Step 8
- INSTALL ENGINE OIL LEVEL DIPSTICK
- INSTALL ENGINE AND TRANSMISSION
- Place the engine on an engine lifter.
HINT:
Place the engine on wooden blocks or equivalent so that the engine is level.
- Remove the 2 bolts and 2 engine hangers.
- Operate the engine lifter to install the engine into the vehicle.NOTE:
Make sure that the engine is clear of all wiring and hoses.
- Install the 10 bolts and 2 nuts.
Bolt A
Torque: 188 N*m (1917 kgf*cm, 138 ft.*lbf)
Bolt B
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
Bolt C
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
Nut
Torque: 154 N*m (1570 kgf*cm, 113 ft.*lbf)
- Install the engine rear mounting member to the body with the 4 bolts.
Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf)
- Place the engine on an engine lifter.
- CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY . Refer to INSTALLATION - Step 3
- INSTALL STEERING COLUMN ASSEMBLY
Refer to INSTALLATION
- CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY . Refer to INSTALLATION - Step 4
- CONNECT HEIGHT CONTROL SENSOR LINK SUB-ASSEMBLY . Refer to INSTALLATION - Step 9
- CONNECT STEERING KNUCKLE LH . Refer to INSTALLATION - Step 4
- CONNECT STEERING KNUCKLE RH
HINT:
Perform the same procedure for the LH side.
- TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH . Refer to INSTALLATION - Step 4
- TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH
HINT:
Perform the same procedure for the LH side.
- INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY . Refer to INSTALLATION - Step 1
- FULLY TIGHTEN NO. 1 CENTER SUPPORT BEARING ASSEMBLY . Refer to INSTALLATION - Step 2
- INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLE . Refer to INSTALLATION - Step 3
- INSTALL OUTSIDE AIR GUIDE PLATE RH . Refer to INSTALLATION - Step 4
- INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR . Refer to INSTALLATION - Step 5
- INSTALL FRONT EXHAUST PIPE ASSEMBLY . Refer to INSTALLATION - Step 1
- CONNECT HEATED OXYGEN SENSOR . Refer to INSTALLATION - Step 2
- INSTALL FRONT CENTER FLOOR BRACE . Refer to INSTALLATION - Step 3
- INSTALL REAR NO. 1 FLOOR PANEL BRACE . Refer to INSTALLATION - Step 4
- INSTALL TAIL EXHAUST PIPE ASSEMBLY . Refer to INSTALLATION - Step 8
- INSTALL NO. 2 FLOOR UNDER COVER . Refer to INSTALLATION - Step 11
- INSTALL NO. 1 FLOOR UNDER COVER . Refer to INSTALLATION - Step 12
- CONNECT WIRE HARNESS
- Install the ground cable with the nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Connect the power steering wire harness.
- Connect wire harness connector (D) to the power steering link assembly and securely lock the connector.
- Connect 2 wire harness connectors (B) and (C) to the power steering link assembly.
- Install the 2 wire harness clamps to the power steering link assembly.
- Connect the earth wire to the bracket with bolt (A).
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Connect the ground cable with the bolt and clamp.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Connect the ground cable with the bolt.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Connect the wire to the engine room No. 1 junction block.
- Connect the clamp.
- Install the nut and connect the wire harness.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
- Install the No. 1 engine room relay block cover.
- Connect the positive (+) battery cable with the nut and clamp.
Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
- Connect the 5 connectors and grommet to the ECM box.
- Connect the No. 4 connector holder.
- Connect the 3 connectors and connector clamp.
- Install the ground cable with the nut.
- INSTALL ENGINE ROOM ECU COVER . Refer to INSTALLATION - Step 2
- INSTALL WIRE HARNESS CLAMP BRACKET . Refer to INSTALLATION - Step 3
- INSTALL BATTERY TRAY . Refer to INSTALLATION - Step 4
- INSTALL POWER STEERING ECU ASSEMBLY . Refer to INSTALLATION - Step 1
- INSTALL NO. 1 BATTERY TRAY SUPPORT
- INSTALL BATTERY . Refer to INSTALLATION - Step 7
- INSTALL DISCHARGE HOSE SUB-ASSEMBLY . Refer to INSTALLATION - Step 3
- INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE . Refer to INSTALLATION - Step 4
- CONNECT NO. 1 FUEL HOSE
- Push in the fuel tube connector to the No. 1 fuel hose until the fuel tube connector makes a "click" sound.
NOTE:
- Check that there is no damage or foreign objects on the fuel pipe connectors.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
- Push in the fuel tube connector to the No. 1 fuel hose until the fuel tube connector makes a "click" sound.
- Push down on the retainer to lock it in place.NOTE:
- Check that there is no damage or foreign objects on the fuel pipe connectors.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
- Install the 2 fuel pipe clamps.
- Push in the fuel tube connector to the No. 1 fuel hose until the fuel tube connector makes a "click" sound.
- CONNECT NO. 3 FUEL HOSE
- Push in the fuel tube connector to the No. 3 fuel hose until the fuel tube connector makes a "click" sound.
NOTE:
- Check that there is no damage or foreign objects on the fuel pipe connectors.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
- Install the 2 fuel pipe clamps.
- Push in the fuel tube connector to the No. 3 fuel hose until the fuel tube connector makes a "click" sound.
- INSTALL NO. 2 FUEL VAPOR FEED HOSE
- Connect the No. 2 fuel vapor feed hose.
- CONNECT VACUUM HOSE ASSEMBLY
- Connect the vacuum hose assembly to the intake air surge tank assembly with the clamp.
- Connect the vacuum hose assembly to the hose clamp.NOTE:
Align the vacuum hose matchmarks and the hose clamps as shown in the illustration.
- INSTALL HEATER WATER OUTLET HOSE A
- Connect the heater water outlet hose A.
- INSTALL HEATER WATER HOSE INLET A
- Connect the heater water inlet hose A.
- CONNECT NO. 2 OIL COOLER OUTLET HOSE
- Connect the No. 2 oil cooler outlet hose with the clip.
- CONNECT NO. 2 OIL COOLER INLET HOSE
- Connect the No. 2 oil cooler inlet hose with the clip.
- CONNECT NO. 2 RADIATOR HOSE
- Connect the No. 2 radiator hose with the clamp.
- CONNECT NO. 1 RADIATOR HOSE
- Connect the No. 1 radiator hose with the clamp.
- CONNECT RESERVE TANK OUTLET HOSE
- Connect the reserve tank outlet hose with the clamp.
- INSTALL AIR CLEANER CASE SUB-ASSEMBLY
- Install the air cleaner case sub-assembly with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Connect the vacuum switching valve connector and clamp.
- Connect the vacuum hose and 2 clamps.
- Install the air cleaner case sub-assembly with the 2 bolts.
- INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to INSTALLATION - Step 2
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL . Refer to INSTALLATION - Step 18
- ADD ENGINE OIL . Refer to REPLACEMENT - Step 5
- ADD ENGINE COOLANT . Refer to REPLACEMENT - Step 4
- ADD AUTOMATIC TRANSMISSION FLUID
Refer to ADJUSTMENT
- CHARGE REFRIGERANT . Refer to REPLACEMENT - Step 2
- INSPECT FOR OIL LEAK
- INSPECT FOR COOLANT LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
- INSPECT FOR FUEL LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
- INSPECT FOR EXHAUST GAS LEAK
- INSTALL FRONT WHEEL
- STABILIZE SUSPENSION . Refer to INSTALLATION - Step 9
- FULLY TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH . Refer to INSTALLATION - Step 10
- FULLY TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH
HINT:
Perform the same procedure for the LH side.
- PLACE FRONT WHEELS FACING STRAIGHT AHEAD
- CHECK AND ADJUST FRONT WHEEL ALIGNMENT
Refer to ADJUSTMENT
- ADJUST SHIFT LEVER POSITION . Refer to ADJUSTMENT - Step 1
- INSPECT SHIFT LEVER POSITION . Refer to ON-VEHICLE INSPECTION - Step 1
- INSTALL ENGINE UNDER COVER AIR GUIDE BRACKET
- Install the engine under cover air guide bracket with the 2 bolts.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
- Install the engine under cover air guide bracket with the 2 bolts.
- INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR . Refer to INSTALLATION - Step 5
- INSTALL NO. 2 ENGINE UNDER COVER
- INSTALL REAR ENGINE UNDER COVER RH
- INSTALL REAR ENGINE UNDER COVER LH
- INSTALL ENGINE UNDER COVER
- INSTALL NO. 1 AIR CLEANER INLET
- Install the No. 1 air cleaner inlet with the bolt and clip.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Install the No. 1 air cleaner inlet with the bolt and clip.
- INSTALL ENGINE ROOM SIDE COVER RH
- Install the engine room side cover RH with the 3 clips.
- INSTALL ENGINE ROOM SIDE COVER LH
- Install the engine room side cover LH with the 5 clips.
- INSTALL COOL AIR INTAKE DUCT SEAL
- Install the cool air intake duct seal with the 9 clips.
- INSTALL V-BANK COVER SUB-ASSEMBLY
- Engage the 4 clips to install the V-bank cover sub-assembly.
NOTE:
- Be sure to engage the clips securely.
- Do not apply excessive force or hit the cover to engage the clips. This may cause the cover to break.
- Engage the 4 clips to install the V-bank cover sub-assembly.
- INSPECT IGNITION TIMING See step 7
- INSPECT ENGINE IDLE SPEED See step 8
- INSPECT CO/HC See step 10
- CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
Refer to INITIALIZATION
- VEHICLE PREPARATION FOR HEADLIGHT AIMING ADJUSTMENT . Refer to ADJUSTMENT - Step 1
- PREPARATION FOR HEADLIGHT AIMING (Using a headlight aim test machine) . Refer to ADJUSTMENT - Step 2
- PREPARATION FOR HEADLIGHT AIMING (Using a screen) . Refer to ADJUSTMENT - Step 3
- INSPECT HEADLIGHT AIMING . Refer to ADJUSTMENT - Step 4
- ADJUST HEADLIGHT AIMING . Refer to ADJUSTMENT - Step 5