FixVault

Front Wheel Alignment: Adjustment: Adjustment

NOTE:

If the wheel alignment has been adjusted, or if suspension or underbody components have been removed/installed or replaced, be sure to perform the following initialization procedure in order for the system to function normally.

  1. Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.
  2. Reconnect the cable to the negative (-) battery terminal.
  3. Perform zero point calibration of the yaw rate and acceleration sensor and test mode inspection.
  1. INSPECT TIRES 
    1. Inspect the tires. Refer to INSPECTION - Step 1 .
  2. MEASURE VEHICLE HEIGHT 
    1. Bounce the vehicle at the corners up and down to stabilize the suspension and inspect the vehicle height.
      NOTE:
      • Before inspecting the wheel alignment, adjust the vehicle height to the specified value.
      • Be sure to perform measurement on a level surface.
      • If it is required to go under the vehicle for measurement, confirm that the parking brake is applied and the vehicle is secured with chocks.
      • Inspect while the vehicle is unloaded.
      • The standard value shown here is a value that is used for adjusting the wheel alignment and does not indicate the height of an actual vehicle.
      Fig 1: Identifying Measurement Points
      GTY284375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      VEHICLE HEIGHT (UNLOADED VEHICLE)

      Front C - A Rear D - B
      101 mm (3.98 in.) 79 mm (3.11 in.)

      Measurement points: 

      • A: Ground clearance of front lower suspension arm bushing set bolt center
      • B: Ground clearance of rear No. 2 suspension arm adjust bolt center
      • C: Ground clearance of front wheel center
      • D: Ground clearance of rear wheel center
  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 
    1. Place a front wheel on the center of a wheel alignment tester.
      Fig 2: Inspecting Camber, Caster & Steering Axis Inclination
      GTY227412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Wheel Alignment Tester
      *2 Gauge
    2. Remove the center wheel ornament.
    3. Install a camber-caster-kingpin gauge at the center of the axle hub or drive shaft.
    4. Inspect the camber, caster, and steering axis inclination.
      CAMBER (UNLOADED VEHICLE)

      Camber Inclination Right-left Difference
      -0°11' +/- 45' (-0.18° +/- 0.75°) 30' (0.50°) or less
      CASTER (UNLOADED VEHICLE)

      Tire Size Caster Inclination Right-left Difference
      225/45R17 7°55' +/- 45' (7.92° +/- 0.75°) 30' (0.50°) or less
      225/40R18 7°47' +/- 45' (7.78° +/- 0.75°)
      STEERING AXIS (UNLOADED VEHICLE)

      Steering Axis Inclination
      10°29' +/- 45' (10.48° +/- 0.75°)
      NOTE:

      Inspect while the vehicle is unloaded.

      If the camber and steering axis inclination are not within the specified range after the caster has been correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.

    5. Remove the camber-caster-kingpin gauge.
    6. Install the center wheel ornament.
  4. ADJUST CASTER 
    1. According to the caster measurement, select a lower arm bracket sub-assembly.
      Fig 3: Identifying Lower Arm Bracket Sub Assembly
      GTY282993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Lower Arm Bracket Sub-assembly

      HINT: 

      Refer to the instructions for Removal and Installation of the front lower suspension arm. Refer to REMOVAL .

      LOWER ARM BRACKET SUB-ASSEMBLY

      Part No. Installation Position Offset Angle
      48075-30030 RH 0 (Standard)
      48075-30040 RH + 20' (+ 0.33°)
      48075-30050 RH - 20' (- 0.33°)
      48076-30030 LH 0 (Standard)
      48076-30040 LH + 20' (+ 0.33°)
      48076-30050 LH - 20' (- 0.33°)
  5. INSPECT TOE-IN 
    1. Bounce the vehicle up and down at the corners to stabilize the suspension.
    2. Release the parking brake and move the shift lever to N.
    3. Push the vehicle straight ahead approximately 5 m (16.4 ft.).*1
    4. Put tread center marks on the rearmost points of the front wheels and measure the distance between the marks (dimension B).
      Fig 4: Inspecting Toe In
      GTY211517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Tread Center Mark
      *2 Dimension B
    5. Slowly push the vehicle straight ahead to cause the front wheels to rotate 180° using a front tire pressure valve as a reference point.

      HINT: 

      Do not allow the wheels to rotate more than 180°. If the wheels rotate more than 180°, perform the procedure from *1 again.

    6. Measure the distance between the tread center marks on the front side of the wheels (dimension A).
      Fig 5: Identifying Tread Center Marks & Dimension (A)
      GTY211128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front of the Vehicle
      *2 Dimension A
      TOE-IN (UNLOADED VEHICLE)

      Toe-in (Total)
      C + D: 0°06' +/- 11' (0.09° +/- 0.19°)
      B - A: 1.0 +/- 2.0 mm (0.04 +/- 0.08 in.)
      NOTE:

      Inspect while the vehicle is unloaded.

      HINT: 

      Measure "B - A" only when "C + D" cannot be measured.

      If the toe-in is not within the specified range, adjust it at the rack ends.

  6. ADJUST TOE-IN 
    1. Measure the thread lengths of the right and left rack ends.
      Fig 6: Identifying Rack End Thread Length
      GTY274814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thread Length

      Standard

      Difference in thread length is 1.5 mm (0.0591 in.) or less

    2. Remove the rack boot set clips.
    3. Loosen the tie rod end lock nuts.
    4. Adjust the rack ends if the difference in thread length between the right and left rack ends is not within the specified range.
      1. Shorten the longer rack end if the measured toe-in deviates toward the outer-side.
      2. Extend the shorter rack end if the measured toe-in deviates toward the inner-side.
    5. Turn the right and left rack ends by an equal amount to adjust toe-in.

      HINT: 

      Try to adjust toe-in to the center of the specified range.

    6. Make sure that the lengths of the right and left rack ends are the same.
    7. Tighten the tie rod end lock nuts.

      Torque: 56 N*m (570 kgf*cm, 41 ft.*lbf) 

      NOTE:

      Temporarily tighten the lock nut while holding the hexagonal part of the rack end so that the lock nut and the rack end do not turn together. Hold the notches on the tie rod end and tighten the lock nut.

    8. Place the rack boots on the seats and install the rack boot set clips.

      HINT: 

      Make sure that the boots are not twisted.

  7. INSPECT WHEEL ANGLE 
    1. Put tread center marks on the rearmost points of a wheel alignment tester.
    2. Turn the steering wheel to the left and right full lock positions, and measure the turning angle.
      Fig 7: Measuring Turning Angle
      GTY257630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front of the Vehicle
      *2 Inside
      *3 Outside
      WHEEL TURNING ANGLE (UNLOADED VEHICLE)

      Inside Wheel Angle Outside Wheel Angle
      41°48' +/- 2° (41.8° +/- 2°) 36°20' (36.33°)
      NOTE:

      Inspect while the vehicle is unloaded.

      If the right and left inside wheel angles differ from the specified range, check the lengths of the right and left rack ends.

  8. INSPECT FRONT SUSPENSION 
    1. Inspect the front suspension member.
      Fig 8: View Of Measuring Dimension Between Center Of Installation Bolts Of Front Lower Suspension Arm
      GTY106696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Measure the dimension between the center of the 2 installation bolts of the front lower suspension arm.

        Standard

        692.5 to 699.5 mm (2.27 to 2.30 ft.)

        If the result is not within the specification, replace the front suspension member.

        HINT: 

        Refer to the instructions for Removal and Installation of the front suspension member. Refer to REMOVAL .

    2. Inspect the front lower suspension arm assembly.
      Fig 9: View Of Inspecting Front Lower Suspension Arm Assembly
      GTY106587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the front lower suspension arm assembly.

        HINT: 

        Refer to the instructions for Removal of the front lower suspension arm. Refer to REMOVAL .

      2. Measure the dimension between the center of the front lower suspension arm assembly bush and the center of position A.

        Standard

        362 to 364.6 mm (1.19 to 1.20 ft.)

        If the dimension of the front lower suspension arm assembly changes 2 mm (0.0787 in.), the camber will change approximately 15' (0.25°).

    3. Inspect the front upper suspension arm assembly.
      Fig 10: View Of Inspecting Front Upper Suspension Arm Assembly
      GTY104321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the front upper suspension arm assembly.

        HINT: 

        Refer to the instructions for Removal of the front upper suspension arm. Refer to REMOVAL .

      2. Measure the dimension between the center of the front upper suspension arm assembly bush and the center of the ball joint stud.

        Standard

        241 to 242.6 mm (9.49 to 9.55 in.)

        215.1 to 216.7 mm (8.47 to 8.53 in.)

        If the dimension of the front upper suspension arm assembly changes 2 mm (0.0787 in.), the camber will change approximately 15' (0.25°).

  9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  10. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.

    NOTE:

    w/ Navigation System for HDD 

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  12. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION 

    HINT: 

    Perform the yaw rate and acceleration sensor zero point calibration. Refer to CALIBRATION .

  13. CHECK STEERING ANGLE SENSOR ZERO POINT CALIBRATION 

    HINT: 

    Check steering angle sensor zero point calibration. Refer to PROCEDURE - Step 2 .