FixVault

Starting System (Service Information): Starter: Installation: Installation

  1. INSTALL STARTER ASSEMBLY 
    1. Install the starter with the 2 bolts.
      Fig 1: Location of Starter With Bolts
      GTY145193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

    2. Connect the wire harness to terminal 30 and install the nut, and then attach the terminal cap.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    3. Connect the terminal 50 connector to the starter assembly.
  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Install a new gasket and the exhaust manifold with 6 new nuts.
      Fig 2: Identifying Exhaust Manifold Nuts
      GTY125007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Connect the air fuel ratio sensor (for sensor 1) connector.
      Fig 3: Identifying Air Fuel Ratio Sensor Connector
      GTY141173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine room No. 3 relay block with the bolt and nut.
      Fig 4: Locating Engine Room No. 3 Relay Block Nut And Bolt
      GTY138687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

    4. Install the engine wire bracket with the bolt (A).
      Fig 5: Identifying Ground Cable With 2 Bolts
      GTY146070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Install the ground cable with the 2 bolts (B, C).

      Bolt (B) 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Bolt (C) 

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)  . Refer to INSTALLATION - Step 1
  4. INSTALL FRONT EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 4
  5. INSTALL HEATED OXYGEN SENSOR (for 2WD)  . Refer to INSTALLATION - Step 5
  6. INSTALL HEATED OXYGEN SENSOR (for 4WD)  . Refer to INSTALLATION - Step 6
  7. INSTALL FRONT CENTER FLOOR BRACE  . Refer to INSTALLATION - Step 7
  8. INSTALL REAR NO. 1 FLOOR PANEL BRACE  . Refer to INSTALLATION - Step 8
  9. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 115
  10. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 117
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  . Refer to INSTALLATION - Step 92
  12. CHECK FOR EXHAUST LEAKS 
  13. PERFORM INITIALIZATION 
    1. Perform initialization procedure. Refer to PRECAUTION .

      HINT: 

      Some vehicle systems require initialization after reconnecting the negative battery cable.